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Product details
1、 Product Introduction and Usage
The feed axis of this CNC milling machine is controlled by X, Y, and Z coordinates, and the spindle is driven by servo motor power. It completes various processes such as drilling, milling, and tapping, and is suitable for processing complex shaped cavities and surfaces.
2、 Main structural features
1. The main foundation components such as the base, slider, worktable, column, and spindle box are made of high rigidity cast iron structure, with mesh reinforcement ribs distributed inside to ensure the high rigidity and bending and shock absorption performance of the foundation components; The basic components are molded with resin sand and undergo aging treatment to ensure the stability of the long-term accuracy of the machine tool, providing a guarantee for the stability of the machine tool performance;
2. The X, Y, and Z guide rails are all; Rectangular sliding guide rail, and subjected to medium frequency quenching and precision grinding; The sliding guide surface is coated with composite PTFE material and precision scraped with automatic forced lubrication to reduce the frictional resistance of feed motion, reduce low-speed crawling, and improve the precision and service life of the machine tool;
3. Strengthen the balance of the counterweight in the Z direction to ensure smooth and stable movement of the spindle box;
4. The X, Y, and Z directions are fed using ball screws with high pitch, high precision, and high strength, resulting in a high feed speed; The servo motor is directly connected to the screw through an elastic coupling, and the feed servo motor directly transmits power to the high-precision ball screw to ensure the positioning accuracy of the machine tool;
5. The screw support adopts a pre stretched structure, greatly reducing the impact of thermal deformation on accuracy during long-term operation of the machine tool;
6. Adopting well-known Taiwanese brand high-speed, high-precision, and high rigidity spindle units, with strong axial and radial bearing capacity and a speed of up to 8000rmp;
7. The spindle can adopt a high-performance temperature control system to take away the heat generated by the spindle, maintain a balance between the spindle unit temperature and room temperature, greatly reduce the impact of thermal deformation on the spindle rotation accuracy, and extend the service life of the spindle;
8. The X, Y, and Z direction guide rails and lead screws are all enclosed and protected to ensure the cleanliness of the lead screw expansion guide rails and the transmission and motion accuracy of the machine tool;
9. The external protection of the machine tool adopts a fully enclosed mechanism design; Safe and reliable;
10. The machine tool operating system is designed based on ergonomic principles, with an independent control box located close to the operator. It is equipped with a handheld electronic handwheel control box for easy tool alignment;
11. Adopting advanced centralized automatic lubrication device, timed and quantitative automatic intermittent lubrication, stable and reliable operation;
12. The machine tool is equipped with a well-known CNC control system, which is fully functional, easy to operate, and has stable and reliable accuracy;
13. The electrical system adopts a design structure that separates transformers from control systems, reducing heat generation, minimizing temperature changes in electrical boxes, improving the service life of electrical components, and enhancing the reliability of system control;
3、 Main technical parameters
Pre sales information for machining centers
1. Technical specifications
(1) Travel itinerary
X-axis: 900mm
Y-axis: 480 mm
Z-axis: 500 mm
Distance from spindle end face to worktable: 70-570 mm
(2) Workbench
Workbench area: 1370 × 410mm
Maximum load of workbench: 500kg
T-shaped groove: 3 × 18
(3) Spindle
Main motor power: 7.5kw (servo motor,)
Spindle cone: BT40
Spindle speed: 60-8000rpm
(4) Rapid displacement
X-axis fast movement: 12m/min
Y-axis fast movement: 12m/min
Z-axis fast movement: 12m/min
Cutting feed rate: 2.5-4000mm/min
2. CNC control system
The system has complete and reliable interlocking, safety protection, and fault diagnosis alarm functions, equipped with RS323 standard communication interface, can be programmed and stored with computers, and can achieve DNC processing.
Kane Emperor 1000M-4 system;
X/Y/Z axis AC servo motor torque N M 10/10/10
3. Power supply device
Power supply form: three-phase AC 380V ± 10% 50Hz ± 10%
Electricity capacity 15KVA
4. Cooling system
Water tank capacity: 20L
Cooling pump power: 180W
Cooling pump flow rate: 10L/min
5. Gas source
Air pressure used: ≥ 0.6MPa
6. Machine tool dimensions and weight
Machine tool dimensions (length x width x height) 3200 x 2200 x 2350mm
Machine weight: 4500kg
4、 Random attachments for machine tools
Pre sales information for machining centers
Serial Number | name | Specifications and markings | quantity | notes | |
1 | Milling chuck handle | BT40 | 1 | ||
2 | snap ring | 6.8.10.12.16.20 | Each 1 | ||
3 | Pull the nail | 1 |
5、 List of main purchased parts
Serial Number | name | Model and drawing number | quantity | notes |
1 | spindle unit | BT40 | 1 set | |
2 | Boosting knife cylinder | 1 set | ||
3 | Yantai Electronic Dividing Head | |||
4 | X-direction ball screw pair | 4010 | 1 set | |
5 | Y-direction ball screw pair | 4010 | 1 set | |
6 | Z-direction ball screw pair | 4010 | ||
7 | Special bearings for lead screws | |||
8 | deep groove ball bearing | |||
9 | coupling | 3 sets | ||
10 | Cooling pump | 1 set | ||
11 | lubrication system | 1 set | ||
12 | Pneumatic system | 1 set |
7、 Standard configuration
1. Kane Emperor 1000M-4 CNC system three-axis linkage
2. Spindle motor 7.5KW
3. BT40 precision spindle unit 8000rpm
5. Three axis pointed production precision screw pair
6. Three axis guide rail protection system
7. Intermittent lubrication system
8. Coolant system
9. Pneumatic system
10. Fully protected sheet metal
11. Taiwan's first round of bamboo hat style knife storage, can be equipped with 16 knives
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