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Wheel hub deburring production line
Wheel hub deburring production line
Product details
【 Composition of workstations 】
Six axis robot
Single work station deburring system: including positioning fixtures, rotating mechanisms, automatic conveyor belt lines,360Degree controlled polishing machine.
automatic identification system
Design multiple single work stations for parallel production based on the customer's automated production capacity planning.
[Equipment Performance Characteristics]
The robot adopts IRC5 controller and joystick teaching device, which is easy and convenient to operate;
The robot has a range of motion of 1.44 meters and can carry a weight of 5kg on the wrist. It has a flexible mechanism and can travel any curve in the plane or space;
The deburring and polishing robot system is an automated polishing system with robots as the core. During the deburring process, the system automatically compensates for the slight changes in abrasive consumption by parameterizing to ensure the consistency of cutting allowance;
The deburring and polishing machine is specifically designed for surface and pipe treatment of metal products such as steel, aluminum, and copper. It can quickly remove and polish various burrs and edges generated during manufacturing.
exist360On the force controlled pneumatic polishing tool, various abrasive tools and abrasives such as nylon wheels, milling cutters, and Chiba wheels can be installed; According to the needs of the product process, different abrasives can be selected for polishing and grinding to achieve customer satisfaction.
The single line multi work station system only needs to consider loading and unloading, which can prevent product damage caused by manual misoperation or multiple personnel injuries caused by blade breakage. In addition, reducing the logistics time between each process and minimizing secondary collisions during logistics turnover ensures product stability and reduces labor intensity for personnel. The parallel multi station automatic system is designed according to the pace of the automation line, achieving the demand for full process automation production in the factory.
systems software:
Complex products require highly accurate material sanding applications, making programming particularly difficult and time-consuming Lixunda robots can provide practical offline programming solutions to meet any specific requirements of customers Based on the development of the most advanced offline programming system and flexible precision polishing dedicated system, we provide the most advanced offline programming system. Offline programming software
System functions:
a.Completely deburring, sanding, drawing, and polishing work based on the appearance;
b.The data input module uses popular application software in the market, such as CAD computer-aided design models, 3D scanners, standard tools such as CMM and CNC, enable fully robotic automated flexible precision polishing of workpieces;
c.Path order selection, automatically establish robot walking path
d.Automatically record the operator's experience process and generate a path automatically
e.Unique calibration method used to compensate for deviations between the model and actual work of the workpiece
f.Surface treatment and engineering height simulation, including periodic evaluation before processing;
System advantages:
aDue to significantly reducing downtime and waiting time, cost savings have been achieved;
bCost savings due to extremely short robot programming time;
cMake difficult teaching procedures easier;
dNo need to write a single robot program;
integration servicesThe technical team of Lixunda Robotics has excellent domestic robot application system engineers, excellent robot software development engineers, excellent system design engineers, and excellent robot training engineers. By leveraging the company's advantageous partners, we provide customers with a complete set of project engineering services. include:
aProvide pre project consultation, scheme planning, technical exchange, equipment finalization, process development, production organization, fixture design, and computer programming system supply services
bProvide continuous after-sales services such as maintenance guidance, fixture design for new product development, computer programming, etc;
cProvide a series of services required for mass production of products, including consumables selection, consumables supply, spare parts supply, process parameters, production efficiency, etc;
dProvide centralized or on-site training, assessment, and even on-site operation of robot system technicians for the buyer's technical personnel.
In summary, the service goal of Lixunda Robot System is comprehensive, full-featured, and a completely turnkey project that can be trusted.
Complex products require highly accurate material sanding applications, making programming particularly difficult and time-consuming Lixunda robots can provide practical offline programming solutions to meet any specific requirements of customers Based on the development of the most advanced offline programming system and flexible precision polishing dedicated system, we provide the most advanced offline programming system. Offline programming software
a.Completely deburring, sanding, drawing, and polishing work based on the appearance;
b.The data input module uses popular application software in the market, such as CAD computer-aided design models, 3D scanners, standard tools such as CMM and CNC, enable fully robotic automated flexible precision polishing of workpieces;
c.Path order selection, automatically establish robot walking path
d.Automatically record the operator's experience process and generate a path automatically
e.Unique calibration method used to compensate for deviations between the model and actual work of the workpiece
f.Surface treatment and engineering height simulation, including periodic evaluation before processing;
System advantages:
aDue to significantly reducing downtime and waiting time, cost savings have been achieved;
bCost savings due to extremely short robot programming time;
cMake difficult teaching procedures easier;
dNo need to write a single robot program;
integration servicesThe technical team of Lixunda Robotics has excellent domestic robot application system engineers, excellent robot software development engineers, excellent system design engineers, and excellent robot training engineers. By leveraging the company's advantageous partners, we provide customers with a complete set of project engineering services. include:
aProvide pre project consultation, scheme planning, technical exchange, equipment finalization, process development, production organization, fixture design, and computer programming system supply services
bProvide continuous after-sales services such as maintenance guidance, fixture design for new product development, computer programming, etc;
cProvide a series of services required for mass production of products, including consumables selection, consumables supply, spare parts supply, process parameters, production efficiency, etc;
dProvide centralized or on-site training, assessment, and even on-site operation of robot system technicians for the buyer's technical personnel.
In summary, the service goal of Lixunda Robot System is comprehensive, full-featured, and a completely turnkey project that can be trusted.
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