Application areas:PVC cables, PE cables, cross-linked cables, plastic baskets, fruit baskets, plastic containers, daily plastic waste, PVC pipes, plastic steel doors and windows.

Related applications:Automotive batteries, electric vehicle batteries, bumper and plastic auto parts accessories, household washing machines, televisions, refrigerators, plastic waste, plastic buckets, tables and chairs, plastic toys, PE pipes, PPR pipes, corrugated pipes, waste plastic steel, PVC pipes

1、 Related videos:

To be added

2、 Overall situation of the entire line:

Process Flow Chart for Recycling and Separation of Waste Cables

Realistic Application of Waste Cable Recycling

PVC cable skin hot cutting granulation unit
Realistic View of Special Cross linked Cable Skin Granulation Unit

3、 Project Overview:

Waste cables, as a major category of industrial waste plastics, include PVCD cables, PE cables, cross-linked cables, medium density cables, and many other types. The valuable materials for recycling these materials mainly include non-ferrous metals (such as copper and aluminum wires) and waste plastics on the outer skin (PVC, PE, XPE, etc.). The recycling process mainly uses a skin breaking machine to break the skin and core (for waste cables with a certain diameter), or pulverize, grind, and separate (for small diameter cables). The plastic cable skin obtained through the above pre-treatment is classified and subjected to hot melt granulation to obtain different types and uses of regenerated particles.

In addition, various types of disposable fruit baskets, plastic baskets, plastic containers, PVC pipes, plastic steel doors and windows are also a large amount of daily plastic waste. They need to be classified, crushed, cleaned, and separated according to different types, characteristics, colors, and their value (metal separation, impurity separation, variety separation, color separation). Finally, they can be directly regenerated or modified into secondary raw materials and put into circular use, effectively saving petroleum resources, fully turning waste into treasure, realizing resource maximization, and completing a round of circular regeneration process, reflecting good economic and social benefits.
This plan aims to design and develop a complete set of process equipment for the components, physical and chemical properties, and key difficulties of the above-mentioned categories of waste plastics: from various forms of shredding, crushing, cleaning, separation and sorting in the front stage, to deep precision processing such as granulation and modification in the back stage, as well as peripheral environmental protection facilities and equipment, all with mature experience, technical accumulation, and advanced equipment. Our company can undertake one-stop services from design planning to manufacturing supply, installation and commissioning.
The plan establishes processes and procedures through scientific methods, optimizes combinations, and reasonably allocates equipment at all levels. At the same time, advanced environmental protection, energy-saving, and wear-resistant alloy technologies from both domestic and foreign sources are introduced, combined with multi-level frequency conversion control; The granulation equipment is equipped with wear-resistant alloy technology, quantitative feeding and eccentric feeding technology, multi-stage multi-mode mesh filtration technology, and bidirectional temperature control technology, making the entire line highly automated, effective in cleaning, high-yield, adaptable, valuable for particle recycling, and environmentally friendly.
Traditional small workshop recycling and processing plants have low efficiency due to outdated equipment, simple process facilities, low equipment service life, and high actual operating costs. In addition, energy conservation and environmental protection standards are not met, so large-scale shutdowns have become an inevitable trend. This has led to the emergence of new types of renewable resource companies participating in industry restructuring, with a high starting point of "specialization, automation, scale, and standardization" as the foundation, and "practicality, energy conservation, and environmental protection" as the path to sustainable development.
As a brand equipment, Huanbao Plastic Machinery has been put into use for more than 20 years and continuously improved and upgraded. Its process, technology, and services have become increasingly perfect - "20 years of professional construction, one-stop full line supporting". Our professional service team can systematically solve the problem of factory operation for users based on the actual situation of their existing or upcoming factories. In addition to providing project approval and environmental impact assessment support, we can also provide survey, planning, design, and standard drawings for projects such as water, electricity, ditches, pipes, channels, pools, covers, valves, warehouses, rooms, platforms, districts, and locations according to local conditions, in order to better meet the new requirements of the country for renewable resources and circular industries. It is highly welcomed by users from various professions.
Due to the modular assembly of each unit in the production line and the flexible adjustment of the entire equipment according to the actual situation of users, functions such as secondary crushing cleaning, multi-stage friction cleaning, metal separation, impurity separation, specific gravity separation, dehydration, drying, material sorting, color sorting, etc. can be achieved. According to user requirements, the automation level of the entire line can be adjusted (such as upgrading the central control system and various levels of monitoring and sensing systems to achieve secondary control, digital control, program control, human-computer interaction control, remote control, etc.).
The core technology and equipment of this plan are designed, developed, and manufactured by Sichuan (Dahuanyu) Huanbao Machinery Manufacturing Co., Ltd./Chengdu Dahuanyu Technology Development Co., Ltd. based on the principle of "one household, one case, professional matching", and have formal and legal qualifications. Please recognize the registered trademark of "Huanbao" for cooperation.

4、 Project reality:

Realistic application of disposable fruit basket/PVC hard tube recycling

Realistic application of recycling various types of daily plastic waste and plastic hollow containers/utensils

Large scale crushing, cleaning, and recycling processing site