XW type vibration grinding product overview:
The XW series vibration mill is a new type of high-efficiency powder milling equipment, with three structural types: single cylinder, double cylinder, and triple cylinder. Among them, the 2XW series vibration mill has the widest application range. Vibration mill utilizes the high-frequency vibration of a cylinder, and the steel ball or steel rod medium in the cylinder relies on inertial force to impact the material. The acceleration of the medium when impacting the material can reach 10g-15g. Therefore, it has the advantages of compact structure, small volume, light weight, low energy consumption, high output, concentrated grinding particle size, simplified process, simple operation, convenient maintenance, and easy replacement of lining medium. It can be widely used in industries such as metallurgy, building materials, mining, refractory, chemical, glass, ceramics, graphite for powder production.
The XW vibration mill is mainly used in the following industries and scope:
The XW series vibration mill is a small and medium-sized non explosive material grinding equipment, mainly used for fine and ultrafine material grinding in industries such as metallurgy, mining, building materials, refractory materials, abrasives, glass, ceramics, etc. It is widely used in the ultrafine processing of raw materials, especially in the production of chemical dyes, special ceramics, powder metallurgy, and advanced refractory materials. The XW series vibration mill produces a variety of materials with particle sizes ranging from medium (0.3mm) to finer (0.074mm). It has high production capacity and good grinding performance. The best vibration mill materials are feldspar, magnesium, manganese, graphite, etc. Among them, graphite and other materials with similar properties have ideal grinding effects.
Composition principle of XW type vibration grinding components:
The XW vibration grinder is mainly composed of several parts, including the chassis, body bracket, soundproof cover, body, grinding cylinder, exciter, lining plate, elastic material, grinding medium, and driving motor.
1. The chassis and body bracket are elastically supported to lift the body and maintain the flexible connection distance between the driving motor and the vibrating body unchanged.
2. The soundproof cover is used to block the noise emitted by the grinder during operation, in order to reduce the impact of noise on the entire work area.
3. The body is fastened with a grinding cylinder and equipped with an exciter.
4. The grinding cylinder is the working body of the vibrating mill, used to contain the grinding medium and abrasive.
5. The exciter is used to convert the rotational torque of the motor into periodic vibration of the mill.
6. The lining plate is tightly attached to the inner wall of the grinding cylinder to protect it. When vibrating and grinding materials inside the grinding cylinder, there is also significant wear on the inner wall of the grinding cylinder. Installing an easily replaceable lining plate inside the grinding cylinder can improve the service life of the entire machine.
7. Elastic support is used to keep the grinding machine body in an elastic state and basically isolate the vibration impact on the base when the body vibrates.
8. Grinding medium is the grinding theme of the grinder, used for impact grinding of materials.
9. Drive the motor to provide energy for the vibration grinding of the mill.
The main features of XW type vibration mill are:
1. Small footprint, easy to install and isolate; 2. Low energy consumption per unit output; 3. Concentrated grinding particle size; 4. Easy to operate and control; 5. The whole machine is lightweight, with a high ratio of output to weight; 6. Low noise level; 7. Simple process and easy maintenance; 8. Easy replacement of lining plates and media; 9. Not affected by the optimal acceleration index of 0.8g, the grinding medium is small and the unit grinding surface changes greatly.
Working principle of XW type vibration mill:
The ZM type vibration mill is driven by a motor through a flexible coupling to rotate the exciter, generating sufficient excitation force to cause the mill body to enter a cyclic vibration state. The oscillation force is continuously transmitted to all the materials loaded into the grinding cylinder (grinding medium and ground material), and the ground material is vibrated and ground through the mutual impact between the grinding medium and the ground material.
XW type vibration grinding technical parameter table:
model | XW-100 | XW-200 | XW-400 | XW-650 | XW-800 | XW-950 | |
grinding method | Dry method, wet method, open circuit, closed circuit | ||||||
Feed particle size (mm) | ≤15 | ≤20 | ≤25 | ||||
Discharge particle size (mm) | 0.3-0.074 | ||||||
Production volume (vh) | 0.1-1.5 | 0.2-3 | 0.2-5 | 0.3-8 | 1-10 | 1-10 | |
Amplitude (mm) | 9-14 | 9-14 | 8-11 | 8-11 | 7-9 | 7-9 | |
motor | Power (kw) | 15-22 | 22-37 | 37-45 | 45-55 | 55-75 | 55-75 |
Speed (t/min) | 970 | 980 | 980 | 980 | 990 | 980 | |
Vibration frequency (Hz) | 16.2 | 16.3 | 16.3 | 16.3 | 16.5 | 16.7 | |
Whole machine weight (t) | 2.5 | 4 | 6.6 | 8.1 | 11.5 | 13.5 | |
Dimensions (mm) (Length * Width * Height) |
2575*860 *1552 |
2650*1100 *1730 |
3100*1300 *2035 |
3515*1300 *2302 |
3413*1300 *2302 |
4617*1926 *2310 |
Friendly reminder: Different materials require different lining materials and grinding media materials. To ensure the performance of the whole machine and the quality of the vibration grinding product, it is best to use specialized materials for the lining and grinding media of the vibration grinder. Our company can also customize vibration mills with various model parameters according to user needs.