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Ultrasonic cleaning machine for hardware and electronics, hot air circulation dryer
The application of machine functions for oil and wax removal has amazing results in removing dirt, with fast speed and excellent cleaning effect, espe
Product details
Machine Function Application
Removing oil and wax, removing dirt has amazing effects, fast speed, and good cleaning effect, especially suitable for parts with complex surface shapes Such as narrow slits, grooves, deep holes, and blind holes on precision workpieces. Even blind spots that cannot be manually cleaned can be easily solved. Used for removing oil stains, tin slag, and solder paste from tin furnace fixtures, metal stamping parts, oil spray fixtures, rubber, etc.Ultrasonic cleaning is mainly applied in the hardware machinery industry
Electroplated parts, vacuum plated decorative parts, locks, motor parts, bearings, die-casting parts, stamped parts, watch cases and strapsGlasses frames, stainless steel tableware, compressors, clock components, precision textile equipment, precision molds
Cleaning of oil stains, grease, and debris during the production and processing of precision components such as gears, crankshafts, valves, and radiators.
Product Features
The electric full station lifting frame lifts workpieces and cleans them by shaking them up and down.Pneumatic mobile transportation of workpieces on the cylinder surface, with a large lifting capacity, smooth movement, and advanced and reasonable structure
Circulating filter cartridge, automatic conveying of workpiece basket, completing continuous flow operation
■ Tunnel type drying oven, the workpiece is completely dried
■ Storage tank oil separation system and pH value test, sound and light prompts for adding cleaning agent
PLC full program control and touch screen human-machine interface operation
Fully enclosed design, complete exhaust system, clean environment.
cleaning process
Automatic feeding → Ultrasonic coarse washing → Ultrasonic fine washing → Bubble rinsing → Pure water rinsing → Tunnel thermal cycle drying → Automatic discharge:
Tunnel drying zone
(a) Furnace body material: made of 100mm thick steel plate (outer 0.6mm spray coated iron plate, inner 0.4 mirror stainless steel plate, interlayer insulation rock wool)(b) 3 3KW flake type heating wires are laid on the bottom of the furnace inlet
(b) 500W infrared heating tube
(c) 1HP high-temperature centrifugal fan
(d) Digital electronic temperature controller
(e) Overflow port
(f) Automatic feeding and discharging doors
(g) Stainless steel automatic door track
(h) Automatic door power: cylinder, solenoid valve, flow limiter and pipeline accessories
(i) Stainless steel fixed frame conveyor chain
(j) Washing basket conveying power: worm gear reduction motor
(k) Thermal insulation layer
(l) Unpowered roller table for material cutting
(m) Discharge material sensor
Ultrasonic System
(a) Ultrasonic vibration plate(b) Material of the vibrating surface: SUS3042.5mm (hardened treatment)
(c) Adopting full crystal drive and delay line protection device
Note: Each of the first, second, third, and fourth working slots is equipped with one set of 2400W 28KHz shock plates
heating system
(a) Install heating wires for each of the first, second, third, and fourth work slots(b) Installing a flake dry heating wire on the drying oven
(c) Temperature control: [i] 5 sets of digital electronic temperature controllers [ii] 1 set of temperature sensing probes
filtration system
(a) The first, second, and third working slots are equipped with filtration systems(b) Filter box, water pump
Note: Quantity 3 sets
Mechanical arm device
(a) Worm tooth reduction motor controls the lifting and running of the robotic arm(b) Cylinder controls the left and right movement of the robotic arm
(c) Overpass safety protection and warning system
(d) Programmable Logic Controller (PLC) is used to program and control the travel position
(e) Self adjustable robotic arm dwell time
(f) The operation and stopping of the robotic arm can be set to automatic or manual control
(g) Alarm for not hanging washing basket
(h) Alarm for not taking the washing basket
(i) Main guide rail: Stainless steel 304 100 x 50 mm square tube
(j) Guide rail pillar: 100 x 50 (mm) iron square tube
(k) Left and right running equipment: cylinder
(l) Lifting and lowering equipment: [i] Horizontal three-phase reduction motor [ii] Worm gear reducer [iii] Double row iron chain drive
(m) Programmer: Delta series PLC
(n) Robot arm operation/stay: digital time system
(o) Mechanical arm stopping position: travel switch
(p) Basket washing lifting saddle
Note: Quantity 1 set
electric control system
(a) Main electrical box, independent ultrasonic control box(b) Delta PLC programming control
(c) Centralized control mode, integrated control panel (located on the electrical box)
(d) System working status indication
(e) All electrical products used comply with national safety standards
(f) French Telemecanique imports contactors, relays, and operation buttons
(g) All wires are configured in cable trays
(h) Emergency shutdown control system
Inlet and outlet
(a) 1/2 "galvanized pipeline and valve system(b) Working tank 1 "drainage pipeline and valve system
(c) Central drainage pipe (using 11/2 "galvanized pipe)
Workpiece outer basket, inner basket
(a) Stainless steel round support processing and forming(d) Quantity: 12
Unit support bracket
(a) National standard 10 # groove iron processing, welding and forming(b) Adjustable horizontal foot
Unit casing
(a) Machine shell sealing plate: 1mm stainless steel SUS201 plate forming, 6mm gray PP plate combination structure(b) Machine shell support: 38 × 38 stainless steel SUS201 square tube
(c) Front and right side of the machine: 【 i 】 Stainless steel maintenance door at the bottom 【 ii 】 Emergency stop switch 【 iii 】 Glass observation window
lighting system
(a) Concealed fluorescent tubes: 3
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