1、 Equipment Description:

The through type screw ultrasonic cleaning machine equipment adopts chain transmission and is equipped with loading area, ultrasonic cleaning area, spray rinsing area, compressed air machine cutting area, discharging area and other working areas. The equipment mainly has cleaning solution circulation

The entire cleaning process is automatically completed with functions such as filtration system, spray system, air knife system, chain stepless speed regulation system, and control system.

Cleaned screws and nuts

2、 Cleaning object:

Carbon steel parts should be cleaned before screw assembly. Before cleaning, the screws should be purchased directly from abroad as finished screws, not screws during processing. The screws should be removed from the packaging box and poured into a galvanized basket frame for cleaning.

Front of screw ultrasonic cleaning machine equipment

3、 Main technical parameters:

1. Net width: 600 mm; adjustable speed from 0.3 to 0.8 m/min.

2. Material: Made of Korean Pohang SUS316L 2mm stainless steel plate, with insulation cotton applied externally.

3. Cleaning cycle: 3-5 minutes per basket

4. Bearing mechanism: Bearing capacity: ≥ 20Kg/basket.

5. Transmission method: A set of chain transmission controlled by a speed regulating motor.

Side view of ultrasonic cleaning machine for screws

4、 Cleaning process:

Manual loading on the feeding platform → transition section → ultrasonic cleaning → transition section → spray rinsing → transition section → compressed air blowing water → transition section → manual unloading on the unloading platform

Ultrasonic cleaning machine for screws with ultrasonic system

5、 Equipment features:

1. Made of 304 stainless steel plate imported from Pohang, South Korea, it has a beautiful and durable appearance.

2. The cleaning tank is equipped with heating and a Japanese Omron digital temperature control device, with a temperature control range of 30-110 ℃.

3. The cleaning process and mesh belt width can be customized according to customer requirements.

4. It has the characteristics of smooth operation, simple operation, convenient maintenance, and good cleaning effect, and is currently one of the more advanced cleaning equipment in the cleaning industry.

5. Continuous conveying with stainless steel chains and variable frequency drive speed regulation has increased the cleaning volume of workpieces and greatly reduced the labor intensity of workers.

6. The combination of spray cleaning and ultrasonic cleaning greatly improves the cleaning effect, and the effect is better than that of worker cleaning.

Transmission System of Ultrasonic Cleaning Machine for Through type Screws

6、 Control system:

1. Adopt PLC programmable controller to control the entire operation process, which can be fully self operated or manually operated.

2. Each storage tank is equipped with a liquid level controller, and the low liquid level control is connected to the PLC to control liquid replenishment, heating, and pumping. In case of abnormal situations, emergency shutdown is achieved, and sound and light alarms are set up.

3. Install emergency stop buttons and alarm devices at both ends of the equipment.

4. Touch screen control, all pumps, motors, heating, liquid level and pneumatic lifting and translation systems display their status on the touch screen.

5. Equipped with an independent distribution cabinet, the circuit is divided into functional blocks, with strong and weak electricity divided for maintenance purposes.

6. The emergency stop button of the equipment mechanism is effective and reliable. When an abnormality occurs in the machine, press any emergency stop button to ensure that all parts of the equipment are powered off

Ultrasonic cleaning machine roller conveyor for screws

7、 Equipment reference price:

According to the cleaning requirements of different products, the final design technical solution is inconsistent. The reference price of the through type screw ultrasonic cleaning machine equipment is about 130000-260000 yuan.

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