Introduction to TPM Total Maintenance Management System:

TPMManagement, also known as' all staff production maintenance ',70Originating in Japan, it is a production and maintenance method that involves the participation of all staff, with its main focus on "production and maintenance" and "full staff participation". By establishing a production and maintenance activity involving all system employees, the equipment performance can be optimized.

The Lingxi TPM full staff maintenance management system mainly has the following functions:

1. Equipment asset management: Record and manage every piece of data related to your enterprise's equipment, including technical parameters of the equipment (equipment ledger, equipment manufacturer, equipment model, equipment serial number, bill of materials, etc.) and operational data (service start time, supplier contract, etc.). In addition, in the system, you can also add corresponding electronic documents (such as equipment drawings, installation instructions, equipment related pictures) for any asset equipment of the enterprise. This means that throughout the entire lifecycle of your enterprise's equipment assets, you can search for relevant documents and maintain data at any time;

2. Preventive maintenance plan: Given the importance of preventive maintenance work for any organization, the maintenance management plan is also a core part of the system. You can create inspection plans, regular maintenance plans, and annual overhaul plans for any set of equipment in your enterprise. In addition, to ensure the smooth execution of maintenance activities, you can also define any resources, spare parts, precautions, and related documents you need in the plan;

3. Equipment status monitoring and fault handling: Through data collection, users can monitor the operating status of various devices in real time. Once a fault occurs, the system automatically or manually triggers an alarm by front-line employees. Management personnel obtain the alarm information in a timely manner, allocate resources, and respond and track quickly;

4. Data collection andOEEAnalysis: The data collector automatically collects power signals, switch signals, main motor operation signals, motor temperature, current, speed, vibration parameters and other signal data from the equipment and transmits them to the data server. The production status on site is synchronously transmitted to the database server using the "safety light" button switch signal, and then the system integrates, analyzes, and automatically calculates the statistical data of the equipmentOEEdata

5. Spare parts inventory management: Spare parts management is a crucial part of maintaining the system. How to accurately retrieve and automatically associate spare parts consumption with equipment, form a two-way association between assets and spare parts, and support cross queries, safety stock warnings, and spare parts shortage statistics are hidden enterprise assets in production maintenance management.

The significance of TPM full staff maintenance management system for enterprises:

u Make enterprises pay more attention to equipment pre management and improve equipment maintenance performance;

u Effectively implement the equipment maintenance system and extend the service life of equipment;

u Supervise and supervise equipment inspection work, eliminate equipment accident hazards;

u Establish a prevention oriented concept and promote equipment inspection mechanism;

u Real time monitoring of equipment operation, real-time fault alarm and response, reducing various sudden shutdowns;

u Using enterprise cost management as a link to enhance the comprehensive efficiency of equipment;

u Cultivate high-quality enterprise equipment management and maintenance talents, and improve the level of enterprise equipment management.

System application scenarios: