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• Loading and unloading solution
  

The Wodi intelligent equipment loading and unloading automation solution realizes the complete automation of the production and manufacturing process of lathes, machining centers, gear hobbing machines, electric discharge machines, grinders and other equipment, and adopts integrated processing technology, which is suitable for loading and unloading, workpiece flipping, workpiece sequencing and other functions on production lines. The loading and unloading robots adopt modular design and can be combined in various forms to form multiple online production lines. The main components of the system include: robotic arm or specialized machine system, control system, loading and unloading bin system, gripper system, etc. Each module is mechanically independent of each other and can be combined arbitrarily within a certain range.
In domestic mechanical processing, many machines currently use specialized machines or manual labor to load and unload materials. This is very suitable for situations where the product is relatively single and the production capacity is not high. However, with the progress and development of society and technology, and the rapid upgrading of products, the use of specialized machines or manual labor for machine tool loading and unloading has exposed many shortcomings and weaknesses. On the one hand, specialized machines have a large footprint, complex structure, and inconvenient maintenance, which is not conducive to the production of automated assembly lines; On the other hand, its flexibility is insufficient to adapt to the increasingly rapid changes, which is not conducive to the adjustment of product structure; Secondly, the use of manual labor can increase labor intensity, easily lead to work-related accidents, and have relatively low efficiency. Moreover, the stability of product quality when using manual loading and unloading is insufficient, which cannot meet the needs of large-scale production.
The installation and debugging of the loading and unloading robot can be carried out separately from the machining machine, and the machine part can be a standard machine. The robot part is a completely independent entity, and even at the customer's site, it can automate and upgrade the purchased machine tools. In other words, when the robot malfunctions, it only needs to be adjusted or repaired without affecting the normal operation of the machine tool.

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• The control system is the brain of the entire automation line, controlling each part of the mechanism, which can work independently or coordinate and cooperate to smoothly complete production. Production line control system functions:

(1) Programming the trajectory of the robot's operation;
(2) Independently operate each part of the organization;
(3) Provide necessary operational guidance and diagnostic information;
(4) Can coordinate the working process between robots and machine tools;
(5) The control system has abundant I/O port resources and can be expanded as needed;
(6) Multiple control modes, such as automatic, manual, stop, emergency stop, and fault diagnosis;
(7) It can achieve traceability of the production process of products.

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• The fully automated loading and unloading production line solution of Wodi Intelligent Equipment will help you achieve:

(1) High production efficiency: To improve production efficiency, it is necessary to control the production pace. In addition to the inability to increase the fixed production and processing cycle, automatic loading and unloading have replaced manual operations, which can effectively control the cycle and avoid the impact of human factors on the production cycle, greatly improving production efficiency.
(2) Flexible process modification: We can quickly change the production process and debug quickly by modifying the program and gripper fixtures, eliminating the need for training employees and enabling quick production.
(3) Improving the quality of workpieces on the production line: Robot automation production line, from loading, clamping to unloading, is completely completed by robots, reducing intermediate links and greatly improving the quality of parts, especially the more beautiful surface of workpieces.