The ROCK PRESS FITTING SYSTEM servo press fitting machine system consists of a host, control computer, and rack (optional), with a compact structure and a powerful aesthetic. While experiencing the convenience brought by technology, it makes press fitting work a relaxed and enjoyable experience. Host: The model structure is divided into four column and C-type machines (it is recommended to choose a four column machine for 2T and above models for more stability and longer travel). )
Characteristics of Ruoke servo press fitting machine:
1: The main structure of the host is driven by an electric cylinder, with ball and roller screw transmission being the preferred choice. For economical and applicable models, T-shaped screw can be used, and customers can customize according to their own accuracy requirements. The ROCK PRESS FITTING SYSTEM software of the Ruoke pressing system ensures accurate control of parameters such as pressing force, stop position, pressing speed, and holding time throughout the entire process, achieving full process CNC management.
2: The full process curve of pressing force and displacement is displayed on the LCD touch screen, which controls the interference fit quality in real time and meets the traceability management of sample data. Real time detection and removal of defective products, achieving integrated production and testing, while also helping to optimize process technology parameters and design.
3: The device itself has accurate pressure and displacement control functions, which can set multiple pressing modes such as precise position stop and precise force value stop; Easily complete the requirements for multi-stage press fit work; Within the effective travel range, precise stopping positions can be set arbitrarily, precise force values can be set to stop, the position repeatability accuracy is plus or minus 0.01mm, and the pressure repeatability accuracy is plus or minus 1%; The system has powerful mechanical rigidity deformation correction function; Can dynamically adjust the pressing target according to the different heights of the sample; Multiple systems can form a distributed grid for data aggregation and analysis.
4: Powerful data aggregation and networking capabilities. The program reserves a data interface that can export raw data and facilitate uploading and downloading. Powerful data analysis capabilities can quickly locate non-conforming areas, facilitating timely detection of problems. The system reserves multiple IO interfaces for seamless integration with external devices. The system has the function of saving control programs in multiple batches for different pressing plans.
Advantages of Ruoke servo press:
Compared with traditional presses, the characteristics of servo presses are as follows:
1、 Improve productivity: The stroke length can be set as the minimum value necessary for production, which can maintain a forming speed suitable for the processing content. The experimental conclusion of the existing Ruoke host through trial and error is reasonably defined as 0.5T; 2.0T; There are four models available: 5T and 10T, with pressures ranging from 0.1-10T, meeting the basic needs of precision press fit components. If customization is required, non-standard selection can be made.
2、 Energy saving and environmental protection: The dedicated control computer adopts independently developed FPGA control board and software, which are perfectly combined with traditional PLC control. The control accuracy and precision have been raised to a new level, saving 50% -80% of electricity
3、 Safe and precise: Each machine is equipped with an infrared safety grating to effectively protect the operator. The servo intelligent patented control matches the best pressing solution, ensuring that the machine's repeated positioning accuracy can reach 0.01mm and the pressure error is ± 1%.
4、 Low failure rate: The servo intelligent patented industrial control system has a low failure rate and stable and efficient production efficiency based on the experimental results of the existing Ruoke host. The machine is equipped with automatic fault alarm and one click reset function, and real-time data feedback.
5、 Stable and durable: The rack adopts a whole machine frame structure, and the body is cast as a whole with built-in sensors. The slider is guided by precision rails for operation, which is shock resistant and resistant to lateral pressure. The whole machine is stable, precise and durable, suitable for various process uses such as punching, forming, extrusion, punching and cutting, assembly, typing and stamping.
6、 Easy maintenance: The whole machine is designed as a modular structure according to different functional modes, with easy disassembly and assembly. General faults can be directly observed through the touch screen, making maintenance simple.
With the rapid development of modern automation industry, servo presses, as a new type of high-efficiency, energy-saving and environmentally friendly product, with low noise, good environment, low maintenance cost, excellent controllability and stability, have been increasingly favored and recognized by more and more enterprises. Especially in today's emphasis on energy and the environment, the use of servo presses to replace hydraulic and pneumatic presses is the future development trend.
Guangdong Ruoke Precision Manufacturing Co., Ltd. is committed to the production and research and development innovation of servo press equipment, focusing on the assembly field and automated production lines, providing comprehensive solutions for customers' assembly needs. It is a national high-tech enterprise with independent intellectual property rights and an advanced manufacturer of intelligent servo press equipment in China. The company has a complete range of products and produces various types: servo press fitting machine, double head servo press fitting machine, desktop servo press fitting machine, CNC servo press fitting machine, desktop servo press fitting machine, CNC servo press fitting machine, double head servo press fitting machine, automatic servo press fitting machine, small servo press fitting machine. Currently, the company has developed hundreds of servo press fitting equipment series. The company has a professional technical team, professional technical services, and professional production and manufacturing. The company continuously consolidates its core competitiveness to serve the development of precision manufacturing. Ruoke brand servo mechanical press will continue to adhere to the business philosophy of "dedicating to pressing and striving for excellence", and wholeheartedly provide high-quality products and services for everyone. We sincerely look forward to working together with the majority of pressing and assembly enterprises to create a better tomorrow!
