Six station round knife die-cutting machine(Available from 1-20 workstations)
purpose
Application

Six station circular knife die-cutting machine, material composite, this equipment is suitable for various die-cutting industries such as tape, protective film, foam, mesh, copper aluminum foil, backlight module, flexible circuit board, medical and hygiene.
DCR-1020 is suitable for multi-station set position die cutting, laminating. This machine is applicable for adhesive tape, protection film, foam, mesh cloth, aluminum and copper foil, back light module, flexible circuit board, medicine and hygiene field, etc.

Design Highlights

Six station round knife die-cutting machinefeature
Feature
1. The main operation adopts a computer touch type industrial control computer, with graphic display, intuitive and clear, easy to operate, and can use both keyboard and mouse as well as touch by hand.
The main operation interface adopts touch panel, with picture display for easy operation.
Keyboard, mouse and hand touch are all available.
2. It can store more than 500 types of SOP data, improve the standard level, reduce the dependence on employee experience, and reduce the material waste rate in the tool adjustment process by more than 60%.
It can save more than 500 kinds of SOP data, improve standard level, and reduce dependence on
Operator’s experience and reduce more than 60% material waste.
3. All feeding and unloading shafts are independently driven by motors, with free feeding and unloading, forward and reverse rotation, and sensitivity tension sensing shaft feedback control, ensuring smooth and stable material operation.
All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft’s feedback to ensure smooth running.
4. The motion control of all knife holders is driven by servo motors from Lenz, Germany, with sufficient torque, stable acceleration and deceleration, independently adjustable, and a cutting accuracy of ± 0.075mm.
All cutter holder’s movements are controlled by German Lenz servo motor with enough torsion, stable acceleration and deceleration, precision can be ±0.075mm.
5. The control system is jointly controlled by German Lenz PLC and synchronous controller, with high synchronization.
The control system is operated by German Lenz PLC and logic movement controller with better synchronism.
6. The whole machine has asynchronous die-cutting function, which can save die-cutting materials.
Machine has the function of asynchronous laminating which can save material.
7. Equipped with a mobile auxiliary feeding shaft.
Movable auxiliary unwind shaft.
8. Equipped with a main feeding EPC correction device to ensure stable material entry into the blade holder.
Main unwind EPC system can stabilize the material feeding into blade holder.
9. Stop or alarm for material breakage detection (including transparent materials) to reduce material waste.
Fracturing detecting (including transparent material) machine stop or alarming to reduce material waste.
10. Equipped with CCD detection device, the positioning accuracy of the product can be detected in real time during the production process, and then feedback to the PLC to issue instructions to the servo motor for size adjustment.
CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.
11. Equipped with color coded electric eye tracking to meet the requirements of printing product positioning in production. Color code electric eye tracking system can meet the demand of position precision of produce printing product.
12. Able to produce two different types of products simultaneously on one machine, improving the utilization rate of the machine.
Machine can process two different types of materials at the same time which improve capacity utilization.

Six station round knife die-cutting machineCharacteristic description:
Features
The host has smooth acceleration and deceleration, unchanged positioning accuracy, and is equipped with CCD camera detection and fine adjustment function to fully ensure die-cutting accuracy. It also has the functions of cutting and stopping, color code electric eye tracking, and simultaneous production of two products. It can be operated by an industrial computer with touch and keyboard/mouse operation modes, making it flexible and convenient to operate.
Stable speed acceleration and deceleration. Unchangeable position precision. Fine tuning of CCD camera testing ensures die cutting precision. Function of stopping machine when material is broken. Color code electric eye tracking function. It can process two different types of materials at the same. Flexible and convenient operation with keyboard, mouse and hand touch.

Asynchronous die-cutting:
1. Asynchronous die-cutting and bonding can be used for special products to save raw material costs and increase enterprise profits;
Asynchronous vertical die-cutting can be performed, which can achieve asynchronous die-cutting of different lengths with the same vertical die-cutting knife;
2. Automatic marking positioning die-cutting:
(1) For the marking and die-cutting of printed products, the equipment's requirements for operators are reduced, the degree of automation is high, and the range of use of circular cutting machines and the yield of products are improved;
(2) It can perform accurate roll marking and die-cutting in the form of carbon sheets and other sheet materials, with precise die-cutting;
(3) It can perform tracking and positioning sleeve cutting between multiple knives, with intelligent and stable die-cutting;;
3. Tension reset calibration function:
Industrial computers can display real-time tension curves for each axis and perform tension calibration functions to minimize the impact of tension on product quality;
4. In the true sense, one machine becomes two machines:
For simple processes, a multi station die-cutting machine can be redefined as needed, divided into two independent devices that operate independently without affecting each other, doubling efficiency;
5. The equipment has coil breakage alarm, coil material alarm, intelligent;
6. Remote maintenance and upgrade of software;
7. Industrial vision CCD online detection, automatic removal of defective products: (optional)
For some products that are die cut online, industrial vision online detection and removal have improved the automation level of the rotary machine, saved manpower, and prevented defective products from flowing out;
8. Multiple devices are networked to monitor the real-time operation, historical operation, speed, production capacity, etc. of the equipment, making it easy for managers to grasp the production situation in real time.

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