1、 Product Description

SJ5100 high-precision bearing detection gratinglength measuring machineAdopting imported high-precision grating measurement system, precision grinding guide rail, high-precision temperature compensation system, bidirectional constant force measurement system, and high-performance computer control system technology, high-precision measurement of various length parameters is achieved. By using high-precision grinding guide rails to ensure high stability and straightness of measurement walking, an imported high-precision grating measurement system is used to record the length direction coordinates in contact measurement. The data is synthesized with feedback data from tilt measurement devices, force measurement devices, and temperature sensors by a computer, and analyzed according to the relevant definitions and formulas of the measured part parameters to calculate the relevant length parameters.

The operator installs the test piece, selects the standard of the test piece and inputs the specifications and other parameters of the test piece on the testing software, moves the head seat to contact the test piece, adjusts the five axis work platform and head and tail seats to find the inflection point, and completes the sampling to obtain the current measurement data. The system can display the measurement results in real time, automatically calculate the various parameters of the test piece, and judge the qualification of the various parameters of the test piece according to the built-in standard database of the system. The entire measurement process does not exceed 2 minutes, and the verification result is automatically generated after the testing is completed.

The principle of instrument measurement complies with length verification regulations such as JJG 146-2011 Gauge Block Verification Regulations, JJF 1207-2008 Three Needle/Needle Gauge Verification Regulations, and JJG 62-2007 Plug Gauge Verification Regulations.

The system software is a Simplified Chinese operating system, which is easy to operate.

2、 Product Features

1. Detect the inner and outer diameters of the bearing inner and outer rings, groove bottom diameter, smooth ring gauge, and plug gauge;

2. Automatically determine the testing results based on customer tolerances;

3. User friendly interface, more in line with Chinese user operating habits;

4. The measurement records are managed using a centralized database, which can be queried and managed based on the type of measured part, production unit, factory number, inspector, inspection unit, equipment number, inspection date, and expiration date;

5. Multiple records can be selected from the database to print batch calibration records or calibration certificates;

6. Can output calibration data to Word Excel；

7. Capable of data backup and database restoration;

8. Output multiple Word format reports and support full customization of reports. Customize the format of calibration record reports and calibration certificates, especially suitable for the reporting requirements of domestic metrology institutions;

3、 Performance characteristics

1. Absolute measurement throughout the entire process:

SJ5100 adopts high-precision imported long glass grating ruler as the length direction positioning, which can perform high-precision full stroke absolute measurement.

2. High precision and high stability:

1) The internationally leading high-precision grating measurement system has a resolution of 0.01 μ m and high measurement accuracy;

2) The internationally leading precision grinding guide rail system has extremely high straightness of the guide rail, good wear resistance of the guide rail material, and ensures high-precision, stable, and reliable operation of the system;

3) High rigidity and deformation free measuring rods made of imported special materials ensure the accurate collection of test data;

4) The use of a marble base ensures that there will be no deformation during the movement of the headstock and five axis worktable, and that the instrument is not affected by external vibrations, ensuring the stability and reliability of the instrument;

5) Adopting a compact friction driven structure ensures stability during the movement of the headrest.

3. Bidirectional constant force measurement:

1) The bidirectional constant force measurement system reduces the impact of force measurement on the measurement results, ensuring high system measurement accuracy;

2) Force measurement manually adjustable continuously;

3) The principle of force sensors avoids measurement errors caused by uneven instrument surfaces and surrounding environmental vibrations.

4. Intelligent management and detection software system:

1) The instrument has a user-friendly interface, and the operator can easily master the basic operation of the instrument, making it very easy to use;

2)More than 10 years of practical verification software design experience, providing customers with a concise, practical, and fast operating experience;

3)Integrate numerous length standards and regulations, with powerful functions, automatically process data, print various formats of calibration reports, automatically display, print, save, and query calibration records;

4)Wide measurement range, capable of measuring the length parameters of most types of gauges, measuring blocks, etc;

5)The software is equipped with a quick turning point indicator function, which facilitates customers to quickly and conveniently find the turning point of the tested part;

6)Pure Chinese operating software system, better serving domestic users;

7)The printing format is formal and aesthetically pleasing. The calibration data can be archived or printed centrally, without taking up calibration operation time;

8)This instrument adopts a large capacity computer database for storage, which can automatically record and save all calibration results.

5. High performance five axis workbench:

　1) The X, Y, and Z axes adopt high-performance cross roller guide rails: minimal friction, good stability, and high load-bearing capacity;

2) The Y-axis translation, tilt, and horizontal rotation are designed with a highly adjustable structure, making it easier for customers to find the inflection points of the three axes;

3) Z-axis standard configuration and Y-axis optional digital display device, which can be connected to transmit data to a computer and can be used for cone thread and pitch measurement.

4、 Main technical indicators

Typical applications:

Please be advised that due to market development and product development needs, the relevant content in this product information may be updated or modified at any time based on actual circumstances without prior notice. We apologize for any inconvenience caused.