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Rubber mold temperature machine
The rubber mold temperature machine has a working temperature of up to 350 degrees, high temperature control accuracy, fast thermal conductivity, and
Product details
Overview of rubber mold temperature machine
Mold temperature control machine, also known as rubber mold temperature control machine, was initially applied in the temperature control industry of injection molds, and later became more and more widely used with the development of the mechanical industry. Rubber mold temperature machine is a basic equipment in the rubber production industry, which is one of the key factors affecting product quality and plays a very important role in the production process of tires and rubber products. Because it has a significant impact on the production cycle, quality, and surface texture of products, it can improve the competitiveness of enterprises while protecting the environment. Rubber mold temperature machine is also a type of mold temperature machine, mainly used in rubber extrusion production. It is used in conjunction with rubber extruders, rubber vulcanizers, and rubber setting machines, and is one of its important production equipment. Controlling the temperature is an important challenge in rubber extrusion. Only by controlling the temperature can we persist in not deforming and ensure the quality of the molding. As long as the enterprise manufacturer is equipped with a reasonable rubber extrusion process and safety system, and cooperates with our rubber mold temperature machine,Rubber extrusion die temperature machineIt will greatly improve the quality and efficiency of rubber extrusion.
Rubber mold temperature machine function
| basic function |
Optional Features |
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|---|---|---|---|
| ✅ | Display of outlet and return water temperature | 🉑 | Multi point temperature control, customizable units |
| ✅ | Heating power adjustment | 🉑 | RS485 communication enables automated management |
| ✅ | Automatic exhaust upon startup | 🉑 | PLC control, high reliability, strong anti-interference ability |
| ✅ | Computer PC board self optimizing microprocessor, PID automatic adjustment, simple operation | 🉑 | Timed power on/off and cooling function |
| ✅ | Hot water BY-PASS pressure relief circuit | 🉑 | Blowing up the return water function |
| ✅ | Adopting stainless steel integrated molding pipeline to reduce pipeline and rust scale | 🉑 | Explosion proof design for electrical control cabinets and pipelines |
| ✅ | The electric control box is detached from the main body, with good insulation effect and long service life of the electrical appliances | ||
| ✅ | Imported electrical accessories: WEST, ABB, CARLO, LS, SCHNEIDER, SIEMENS, OMRON, etc | ||
| ✅ | The safety protection and fault display system is complete, and maintenance and upkeep do not require professional personnel |
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Advantages of rubber mold temperature machine
🔰 Safety and Environmental Protection 🔋 Efficient and energy-saving 💎 Excellent quality 🎯 High precision
Rubber mold temperature machine, as the name suggests, refers to a device that controls the temperature of rubber molding, including heating, cooling, and constant temperature functions. The heat exchange of die-casting models can be considered as going through the following process: in each injection cycle, the heat is in a quasi equilibrium state, and the heat emitted by the mold and the heat carried by the heat transfer oil in the mold temperature machine is balanced with the heat transferred from the liquid metal to the mold and the heat emitted by the cooling of the casting. Heat is dissipated to the surroundings through thermal radiation and conduction, and then transferred to the template through thermal conduction. The main goal of mold temperature control is to heat the mold to the required working temperature and stabilize the mold temperature at the working temperature. After achieving the above goals, it will produce some effects, such as shortening the die-casting cycle, ensuring stable casting quality, and extending the service life of the mold.
The rubber mold temperature machine has a working temperature of up to 350 degrees, high temperature control accuracy, fast thermal conductivity, and high energy efficiency. The advantages are a wide temperature control range, good thermal stability, compact structure, fast temperature rise and fall speed, and precise temperature control. In addition to preheating, the rubber mold temperature machine also has cooling function. It can completely replace the original method of water cooling, which is safe and reliable, especially with complete protective measures, making it more comfortable for you to use. The use of a rubber mold temperature machine can reduce the preheating time of the mold, improve the surface quality of the finished product, and enable fully automated production. Xingde Rubber's mold temperature machine can effectively ensure the quality stability of die-casting. Using imported accessories, PID automatic adjustment, temperature control accuracy can reach ± 1 ℃, safe and energy-saving! (Single) Xingde Machinery absorbs advanced technologies from both domestic and international sources, optimizes European design concepts, and offers a complete range of die-casting mold temperature machine models at competitive prices! The rubber mold temperature machine has over 15 safety protection systems and uses stainless steel pipelines to reduce rust and save energy! Imported first-line brand accessories, low failure rate and high stability of rubber mold temperature machine!
| 🔰 Safety and Environmental Protection | 🔋Higheffectenergy conservation | 💎 Excellent quality | 🎯 High precision |
havePhase sequence, pressure, liquid level monitoring, overload and overtemperature alarm, automatic power-off and low-pressure dry burn protectionWait, make sure it is safer during use. The medium is water or thermal oil, heated by electric energy, environmentally friendly and pollution-free. |
Special seamless pipelineOptimize design, reduce pipe resistance and dirt, and then go throughSpecial insulation treatmentThe heat transfer of water itself is fast, so it can be reusedSpecial heating tubeHigh thermal efficiency, faster heating speed than ordinary, energy-saving. |
Adopting Swiss ABB, Carlo, American Crydom, UK WEST, French Schneider, SIEMENS, German SPECK, etcimport brandAccessories, the entire system can achieve PID regulation for heating and cooling. Optimize production processes and obtain quality system certifications such as ISO9001 and CE to ensure product quality. |
The choice of mold temperature depends on the properties of the material, the size and shape of the product, and the mold structure, especiallyControl accuracy. The mold temperature directly affects the filling of the melt and the cooling of the product, and is an important factor in determining the molding cycle and product quality. Xingde'sAccuracy controlled within ± 1 degreeEnsure the improvement of finished product quality and automated production. |
The function of rubber mold temperature machine
In the rubber production process, in order to improve the performance of the product, such as non stick and non easy to break characteristics, it is often necessary to use a vulcanizing machine to vulcanize the rubber. In this production process, the temperature of the vulcanizing machine will directly affect the quality of rubber vulcanization. Therefore, it is crucial to ensure that the temperature control of the vulcanizing machine is within the process requirements. The use of thermal oil as the circulating heating medium for mold temperature control is a very common method.
The specialized mold temperature machine for rubber vulcanizing machines uses heat transfer oil for heating, and the heat transfer medium flows and exchanges heat inside the pipes of the vulcanizing machine's hot plate, resulting in more uniform heating of the mold. Another advantage of using a mold temperature machine is high temperature control accuracy. Due to the cooling system of the unit itself, the temperature of the heat transfer oil can be accurately controlled within the set range. In this way, the temperature of the mold can be controlled within a very small error range, and even if production is interrupted, the appropriate mold temperature can be maintained.
Rubber is a high molecular weight polymer, and high temperatures can cause cracking reactions in the rubber molecular chains, leading to the breakage of cross-linking bonds, resulting in the phenomenon of "vulcanization returning to its original state", thereby reducing the physical and mechanical properties of vulcanized rubber. When high-temperature vulcanized natural rubber is used, the oxygen dissolved in the rubber increases its activity with the temperature, causing strong oxidation and damaging the structure of the rubber, reducing the physical and mechanical properties of the vulcanized rubber.
The specialized mold temperature machine for rubber vulcanizing machines uses heat transfer oil for heating, and the heat transfer medium flows and exchanges heat inside the pipes of the vulcanizing machine's hot plate, resulting in more uniform heating of the mold. Another advantage of using a mold temperature machine is high temperature control accuracy. Due to the cooling system of the unit itself, the temperature of the heat transfer oil can be accurately controlled within the set range. In this way, the temperature of the mold can be controlled within a very small error range, and even if production is interrupted, the appropriate mold temperature can be maintained.
Rubber is a high molecular weight polymer, and high temperatures can cause cracking reactions in the rubber molecular chains, leading to the breakage of cross-linking bonds, resulting in the phenomenon of "vulcanization returning to its original state", thereby reducing the physical and mechanical properties of vulcanized rubber. When high-temperature vulcanized natural rubber is used, the oxygen dissolved in the rubber increases its activity with the temperature, causing strong oxidation and damaging the structure of the rubber, reducing the physical and mechanical properties of the vulcanized rubber.
The function of a rubber mold temperature machine is to heat or cool the mold and maintain its working temperature, ensuring stable rubber quality and optimizing processing time. In the rubber industry, the temperature of the mold plays a decisive role in the quality of rubber extrusion and die-casting time. If the temperature control of rubber molding is too low, it will make the internal structure of the entire rubber part relatively loose. During the process of extrusion or die casting, as the number of injection shots increases, the temperature of the die casting will gradually rise. At this point, it is necessary to use a rubber mold temperature machine to effectively control the temperature. If the temperature continues to rise, it will cause the rubber to stick to the mold, increasing the difficulty of unloading. At the same time, excessively high temperatures can cause the mold itself to expand, thereby affecting accuracy. Only by controlling the temperature within a reasonable range can the success rate of the entire production process be better ensured. The rubber mold temperature machine not only has the function of preheating, but also has the function of cooling. And the temperature control accuracy reaches ± 1 ℃, which can completely replace the original simple water cooling method and produce better products.
Principle of rubber mold temperature machine
Characteristics of rubber mold temperature machine
Rubber mold temperature machine with computer touch control and separate electrical control, easy to operate and understand.
The temperature control meter adopts imported microcomputer dual group P.I.D control, with trigger type internal storage automatic calculation, accurate and reliable, and saves more than 35% electricity.
We use imported advanced components such as FUJI from Japan, OMROU from France, Schneider from France, SIEMENS from Germany, and ANLY from Taiwan.Long service life.
Functions such as suction mold oil return and full negative pressure operation.
The temperature control meter adopts imported microcomputer dual group P.I.D control, with trigger type internal storage automatic calculation, accurate and reliable, and saves more than 35% electricity.
We use imported advanced components such as FUJI from Japan, OMROU from France, Schneider from France, SIEMENS from Germany, and ANLY from Taiwan.Long service life.
Functions such as suction mold oil return and full negative pressure operation.
The safety protection and fault indication system is complete.
Fast temperature rise and fall speed, precise and stable temperature.
Unique electric heater design, suitable for use in different temperature controlled places, with significant energy-saving effects.
Stainless steel one-piece molding, small tube donation, evenly cooked.
Automatic exhaust function upon startup.
Forced cooling function.
Mold return water temperature detection table.
Fast temperature rise and fall speed, precise and stable temperature.
Unique electric heater design, suitable for use in different temperature controlled places, with significant energy-saving effects.
Stainless steel one-piece molding, small tube donation, evenly cooked.
Automatic exhaust function upon startup.
Forced cooling function.
Mold return water temperature detection table.
Rubber mold temperature machineRubber mold temperature machine, rubber specific mold temperature machine, and other series of mold temperature machines, with a working temperature of up to 350 degrees, adopt advanced process design, high temperature control accuracy, fast thermal conductivity, and high energy efficiency.
Application of rubber mold temperature machine industry
| ✅ | Plastic and rubber industry | Hot pressing, rolling, extrusion, vulcanization forming |
| ✅ | Petroleum and Chemical Industry | Aggregation, condensation, distillation, melting, dehydration, forced insulation |
| ✅ | oil industry | Temperature control and heating of reaction vessels for fatty acid distillation, oil decomposition, concentration, esterification, vacuum deodorization, etc |
| ✅ | synthetic fiber industry | Aggregation, melting, spinning, stretching, drying |
| ✅ | Textile printing and dyeing work | Heat setting roller heating, drying room heating, heat capacity dyeing |
| ✅ | Nonwoven industry | non-woven fabric |
| ✅ | Pharmaceutical industry, feed industry | bake |
| ✅ | Paper industry | Dry and corrugated paper processing |
| ✅ | wood industry | Multi laminated board, fiberboard pressure forming, laminated board heating, hot pressing board heating, hydraulic press temperature control, wood drying |
| ✅ | Building materials work | Drying gypsum board, heating asphalt, and curing concrete components |
| ✅ | Machinery industry | Spray painting, printing drying, die-casting |
| ✅ | food industry | Oven heating, sandwich pot heating |
| ✅ | Air conditioning industry | Heating for industrial plants and civil buildings |
| ✅ | Road construction industry | Asphalt melting and insulation |
| ✅ | Light industry, raw material processing, electronic products | Production lines for ink, laundry detergent, lithium batteries, LED lights, etc |
| ✅ | electroplating industry | Galvanized, chrome plated |
| ✅ | Printing | Dyeing temperature control, drying |
| ✅ | Other industries that require heating and constant temperature |
Rubber mold temperature machine service process
💯 Xingde Machinery provides you with efficient and thoughtful service experience, solving your temperature control problems! 💯
◆ Professional and technical personnel conduct research to comprehensively understand the actual needs of customers ◆ Free consulting services and feasible technical selection plans ◆ Coordinated on-site inspections to confirm models ◆ Nationwide door-to-door delivery, strong freight logistics support ◆ Logistics tracking to ensure timely delivery ◆ Irregular customer follow-up, tracking after-sales service ◆ One year warranty for the entire machine, lifelong maintenance and upkeep!
📞 technical advice
📝 scheme design
💰 Cooperation negotiation
🔧 Customized production
🚚 Logistics delivery
👨 Installation and debugging
🏫 Technical training
📅 life service
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