GA500/GB500Precision hydraulic cutting machine
The brand's precision cutting machines are divided into two categories: Class A "Aluminum Copper Special" and Class B "Steel General". When producing linear module bases (industrial aluminum profiles), the general hydraulic sawing machines on the market are unable to meet the requirements of end face perpendicularity, size, and quality stability. Therefore, we independently researched and developed the "Aluminum Copper Special" precision cutting machine and applied for a patent. At the same time, due to the company's development of a complete set of production equipment for linear guides, a "steel universal" precision cutting machine that can cut quenched steel has been developed based on this cutting machine platform.
“INTIN”Brand precision cutting machine model:
It is divided into six models: the conventional GA500GB500 (using a regular ruler for manual positioning with a positioning accuracy of 1mm), the precision positioning GAP500GBP500 (using a digital magnetic ruler for manual positioning with a positioning accuracy of ± 0.04), and the automatic cutting machine GAP500CNCGBP500CNC (using a single axis servo automatic feeding positioning with a positioning accuracy of ± 0.02 for any length of 500). The term "aluminum copper" with GA is used, while "GB" is used for steel.
“INTIN”Brand precision cutting machines have the following characteristics:
1The cutting power head is supported by a precision, heavy-duty rolling linear guide rail pair, which has good rigidity and stable accuracy;
2The installation surface of the linear guide rail and the workpiece worktable are completed by high-precision gantry milling machine with one-time clamping precision machining, and the worktable is precisely ground to ensure the parallelism between the cutting blade movement direction and the worktable;Can be used to cut blind grooves that require parallelism with the plane;
3The spindle is customized by professional spindle manufacturers according to the standards of cutting machine tools, and the materials, heat treatment, and grinding processes are strictly controlled;
4The spindle adoptsP5Compared with similar products on the market that commonly use deep groove ball spindle bearings, the axial and radial stiffness of diagonal contact bearings with high precision and preloading have been significantly improved;
5The perpendicularity between the saw blade and the two mounting surfaces is checked by precision machine tools00Grade Square Box+Calibration of micrometer, actual assembly accuracy higher than the promised accuracy standard;
6This machine adopts a cooling pump with increased flow rate, combined with a specially designed water tank and chip filter box, a coolant reflux tank, and multi-point cooling optimized through experiments, ensuring the continuity and effectiveness of cooling, and improving the life and cutting quality of the saw blade;The high precision of the spindle, the high precision of the linear movement system, the excellent perpendicularity of the saw blade movement and installation surface, coupled with good cooling effect, ensure smooth and burr free saw edges, accurate dimensions, and good verticality;
7The saw blade advance and retreat are driven by hydraulic pressure with a buffer cylinder, and the feed speed is adjustable;
8Automatic material pressing, safe and reliable. The pressing pressure can be adjusted according to the width, thickness, and size of the material to ensure that the material does not deform;
Machine parameters:
model |
GA500 |
GB500 |
Maximum width of sawing workpiece |
500mm |
500mm |
Maximum sawing height |
170mm |
120mm |
Workbench size (length x width) |
740×660mm |
740×660mm |
Saw head main motor (standard) |
JPY2-112S-2 -4kw |
JPY2-112S-2- 4kw |
Material size of saw blade |
Inlaid hard alloy D500mm |
Grinding wheel D405355mm |
Saw head main motor (specially customized optional) |
--- |
JPY2-132S2-2- 7.5kw |
Saw head travel |
550mm |
550mm |
Saw head drive cylinder |
Φ40X550mm |
Φ40X550mm |
Pressure cylinder |
Φ63 X75mm |
Φ63 X75mm |
power supply |
Three phase 380V |
Three phase 380V |
Sawing control switch |
Dual purpose pedal and knob |
Dual purpose pedal and knob |
locate mode |
hand movement |
hand movement |
Position Control |
Steel ruler |
Steel ruler |
Positioning accuracy/1000mm |
±1mm |
±1mm |
Machine tool outsourcing dimensions (length x width x height) |
1720×880×1560 |
1720×880×1560 |
Machine weight |
800KG |
800KG |
Front and rear brackets |
Optional |
Optional |