
Product Introduction:
This quantitative granule packaging machine is an automated granule packaging scale designed specifically for the quantitative packaging of granular materials such as corn, seeds, bait, feed, fertilizer granules, rice, and fertilizers. It consists of a scale body, weighing hopper, feeder, drop hopper, pneumatic bag clamp, sensor, weighing control instrument, and electronic control system. The automatic granule measuring and packaging machine includes the most advanced design functions in the industry and can achieve all automatic packaging control processes except for manual bagging.
Dual weighing bucket: Two single scales combined into one, with a speed increase of at least 1.5 times compared to a single scale.
Automatic coding function: can save labor.
Chain plate conveyor: suitable for various special materials and special chemical environments, it can completely solve the problem of belt conveyor deviation.
Automatic sewing and cutting function: photoelectric induction automatic sewing and pneumatic cutting after wrapping, saving labor.
Humanized design, automatic lifting function of conveyor: automatically adjust the conveying height according to different weights and bag sizes.
Mobile design, convenient for production in different areas.
scope of application:
This quantitative granule packaging machine is mainly suitable for quantitative packaging of granular materials such as feed, grain, corn, seeds, red dates, fertilizer granules, rubber granules, plastic granules, PP granules, PE granules, inorganic salts, industrial salts, coal, white sugar, metal granules, rice, sugar, food granules, etc. It is widely used in industries such as food, mining, building materials, construction, chemical, and light industry
Main structure
This granule packaging scale consists of a weighing unit, a sewing and conveying device, a pneumatic system, a dust removal system, and a quantitative packaging control instrument. The key component that affects packaging accuracy and speed is the weighing unit, which includes storage bin, gate, cutting device, scale body, bag clamping device, bracket, electrical control device, etc.
1: The storage bin is a buffer type bin used for storing materials such as feed, seeds, red dates, fertilizer granules, plastic granules, etc., and providing a nearly uniform material flow;
2: The gate is located at the bottom of the storage bin of the quantitative granule packaging machine. When the equipment malfunctions or is under maintenance, it is used to seal the granular material inside the storage bin;
3: The cutting device consists of a cutting hopper, cutting door, pneumatic components, and air supply door. It provides fast and slow feeding during the weighing process, and the material flow of the fast and slow feeding can be adjusted separately to ensure the high packaging speed and accuracy requirements of the particle automatic measuring packaging machine; The function of the air supply valve is to balance the air pressure difference in the system during weighing; Based on the characteristics of viscosity and corrosiveness of granular materials, this quantitative packaging scale is designed with 304 stainless steel material contact parts, which effectively improves the feeding speed and corrosion resistance.
4: The scale body is mainly composed of a weighing bucket, a load-bearing bracket, and a weighing sensor, which completes the conversion of weight to electrical signals and transmits them to the control unit;
5: The bag clamping device is mainly composed of a bag clamping mechanism, pneumatic components, etc. Its main function is to clamp the packaging bag, so that the weighed feed, white sugar, plastic pellets, red dates and other granular materials all fall into the packaging bag;
6: The electrical control device consists of a weighing display controller, electrical components, and control cabinet. Its main function is to control the operation of the system, so that the entire system of the quantitative particle packaging machine can work normally and orderly according to the pre-set program.
Working principle:
When the quantitative particle packaging machine enters automatic operation, the weighing control system opens the feeding door to start feeding. The feeding device of the particle packaging scale has two levels of feeding methods: fast and slow; When the weight of fertilizer particles, plastic particles, seeds, corn, jujube and other granular materials reaches the set value for fast feeding, stop fast feeding and maintain slow feeding; When the weight of the material reaches the final set value, close the feeding door and complete the dynamic weighing process; At this time, the particle packaging scale system checks whether the bag clamping device is in the predetermined state. When the packaging bag of the particle automatic measuring packaging machine is clamped, the system sends a control signal to open the discharge door of the weighing hopper. The particle material enters the packaging bag, and after the material is discharged, the discharge door of the weighing hopper is automatically closed; After unloading the empty material, release the bag clamping device and the packaging bag will automatically fall down; After the packaging bag falls, it is sewn and transported to the next station, and this process repeats automatically.
Technical Parameter:
Measurement range: 5~50KG
Packaging capacity 650~420 bags/hour
Accuracy ± 0.2%
Gas consumption 0.4Nm3/min
Gas source 0.4~0.6MPa
Power supply voltage AC380V50Hz/AC220V50Hz;
Packaging bag type: open type
Performance characteristics:
1. This quantitative granule packaging machine adopts LCD digital display, which is simple and intuitive. The automatic and manual working states can be freely changed, and the packaging specifications can be continuously adjusted. The operation is very simple;
2: Adopting imported highly intelligent weighing controllers and high-precision sensors, with high measurement accuracy and stable performance.
3: This granule automatic measuring and packaging machine has interlocking control functions for weighing, unloading, and bagging processes;
4: Three levels of feeding: large, medium, and small, with automatic correction of material drop difference, automatic tracking of zero and zero setting, overshoot detection and suppression, over and under quantity alarms, accurate quantification, and high precision;
5: Adopting imported pneumatic actuators, the cylinder inlet and outlet pressures are adjustable, making the work more reliable and pollution-free. The parts in contact with the material are made of imported stainless steel, which is corrosion-resistant and meets food hygiene requirements, greatly extending the service life of this quantitative particle packaging machine.
6: Particle packaging is called the forced execution function under simulated state, which truly realizes fault self diagnosis and facilitates maintenance and repair.
7: The forced execution function in manual mode can be used as an emergency measure to manually complete the entire packaging process of granular materials such as red dates, fertilizer granules, feed, plastic granules, etc. in the event of a malfunction in the automatic control process, without interrupting the packaging operation.
8: This quantitative granule packaging machine can achieve automatic statistics of the number and quantity of packages packed; Equipped with RS232 serial port and printer interface, it can communicate with computers and achieve data printing.
9: Humanized design makes it very convenient to adjust the height of the conveyor, sewing machine, and guardrail position when the packaging quantity changes; The conveyor is equipped with a reverse switch, and for packaging with stitching defects, it can be returned for secondary stitching.
10: Safety design ensures the safety of pneumatic components, electrical appliances, and instruments, guaranteeing the safety of equipment and personnel during the operation of this particle automatic measuring and packaging machine.
Packaging rendering: