Montmorillonite Split Nano Colloid Mill
Montmorillonite disperser, high clay colloid mill, ultra high speed colloid mill, concave convex rod soil disperser
Montmorillonite is a type of animal medicine that has evolved from human medicine to animal medicine. It has an anti diarrheal effect on animals and is safe and environmentally friendly. Montmorillonite originates from nature and returns to it. It does not harm nature and is an environmentally friendly substance. Montmorillonite is a natural layered silicate nanomaterial with a thickness of only 1 nm per layer, small particles, and a large specific surface area.
After reaching the nanoscale, materials will exhibit nanoscale effects, In terms of zero dimensional microscopic particles, when the particle size reaches the nanoscale, its agglomeration effect significantly increases, and the mutual attraction of particles within the agglomeration also significantly increases, making dispersion more difficult. Traditional dispersers find it difficult to uniformly disperse nanoscale montmorillonite. The new process is to use montmorillonite disperser and high shear disperser XMD2000 series for grinding and dispersion.
Ultra high rotational speed and super high shear rate are crucial for obtaining ultrafine suspensions. According to the special requirements of some industries, Taicang Xide has developed the XMD2000 series on the basis of XM2000. Its shear rate can exceed 18000 rpm, and the rotor speed can reach 51 m/s. Within this speed range, turbulence caused by shear forces combined with specially developed motors can reduce the particle size range to the nanometer level. The shearing force of montmorillonite disperser is stronger, and the particle size distribution of lotion is narrower.
Comparison between XMD2000 series products and traditional devicesTraditional devices require an 8-hour dispersion process, while XMD2000 devices can complete it in 1 hour, making it more efficient and energy-saving.
The stirring speed of traditional equipment is several tens of revolutions per minute, and the speed with dispersion function is also within 1500 revolutions per minute, while the XMD2000 series can reach 10000-18000 revolutions per minute, which is even faster. The shear force generated by the ultra-high linear velocity instantly refines and disperses the material, resulting in higher quality products.
Comparison between XMD2000 series and similar devices
Heating issue. During the processing of similar equipment, when high viscosity materials enter the cavity, the conveying effect is poor due to the high back pressure, resulting in the materials staying in the equipment cavity for too long and causing severe heating. The XMD2000 series equipment reduces back pressure resistance, improves conveying capacity, reduces dwell time, and reduces material heating while ensuring effectiveness.
Multi layer multi-directional shear dispersion. The structure of components such as the stator and rotor of similar equipment is single, and the multi-level and multi-layer structure is only a simple repetitive processing. The same tooth groove structure is prone to short circuiting of biological materials passing through the working chamber without dispersion. The XMD000 series stator and rotor structure adopts the concept of multi-layer multi-directional shearing. The prefabricated structure allows materials to be sheared and dispersed in different directions, eliminating short circuits and achieving more thorough ultrafine dispersion.
Grinding and dispersing machine is a high-tech product composed of colloid grinding and dispersing machines.
The first level consists of three-level sawtooth protrusions and grooves with increasing precision. The stator can be infinitely adjusted to the desired distance between the rotors. Under enhanced fluid turbulence. The groove can change direction at each level.
The second stage is composed of a stator. The design of the dispersing head also effectively meets the needs of substances with different viscosities and particle sizes. The difference in the design of the stator and rotor (emulsifying head) between online and batch machines is mainly due to the requirements for conveying performance. It is particularly important to note that the difference between coarse precision, medium precision, fine precision, and other types of working heads is not only the arrangement of specified rotor teeth, but also an important difference in the geometric characteristics of different working heads. The width of the slot and other geometric features can alter the different functions of the stator and rotor working heads.
The following is a model table for reference:
model |
Standard flow rate L/H |
Output speed rpm |
Standard linear velocity m/s |
Motor power KW |
Imported size |
Export size |
XMD2000/4 |
400 |
18000 |
44 |
4 |
DN25 |
DN15 |
XMD2000/5 |
1500 |
10500 |
44 |
11 |
DN40 |
DN32 |
XMD2000/10 |
4000 |
7200 |
44 |
22 |
DN80 |
DN65 |
XMD2000/20 |
10000 |
4900 |
44 |
45 |
DN80 |
DN65 |
XMD2000/30 |
20000 |
2850 |
44 |
90 |
DN150 |
DN125 |
XMD2000/50 |
60000 |
1100 |
44 |
160 |
DN200 |
DN150 |
Montmorillonite Split Nano Colloid Mill