ICALIBUR Master Metallographic Analysis System

1. Powerful image processing and correction functions

Image enhancement, contrast adjustment, image correction, scratch and stain processing, image annotation, layer merging, image database; Convenient ruler tool.

2. Automated image management function

Automatic photography, automatic saving, automatic annotation, and automatic loading of rulers; Batch annotation, batch saving, batch merging, etc;

3. Excellent advanced image processing capabilities

Multi focal depth extension (EDF), large field of view image stitching (MIS), automatic edge finding of target particles (ATE), 3D morphology browsing (3D);

4. Fixed magnification function and field of view function

Support fixed magnification printing of photos, screen fixed magnification display, fixed magnification saving, fixed magnification insertion of reports, and fixed magnification insertion of words/Excel; Multiple field of view settings and cropping tools.

5. Rich geometric parameter measurement

Support the measurement of various general geometric parameters such as point coordinates, two-point spacing, point line spacing, line line spacing, multi-point circles, arc angles, angles, rectangles, center to center distances, etc;

6. Automated metallographic analysis function

Equipped with automated metallographic grading function. Contains seven categories of metallographic measurement toolkits: depth and length measurement, phase content measurement, grain size rating, cast iron analysis, inclusion rating, non-ferrous metals, and particle morphology analysis. Convenient and concise to use, with accurate and reliable measurements.

7. Support multiple metallographic standards both domestically and internationally

Built in hundreds of testing standards such as GB/ASTM/ISO/JIS/DIN. Regularly upgrade standards to the latest version.

8. Highly integrated integrated system

This system is an integrated image system with functions such as image acquisition, image processing, automatic recognition and measurement, automatic report generation, and peripheral hardware control.

9. Humanized graphic and textual reporting system

Support personalized analysis report template design, automatically generate reports with both graphics and text;

10. Intelligent auxiliary tools

Wand tools can automatically recognize particles and colors, while straws can automatically recognize colors; Grain size optical ruler, inclusion optical ruler;

11. Hardware automatic control function (optional)

A. The electric Z-axis control module AutoZ can achieve automatic EDF and 3D measurement functions.

B. The electric platform control module StageXY can achieve large field of view image scanning and automatic stitching.

12. Analysis modules can be customized according to customer requirements.

ICALIBUR Master metallographic analysis system is currently the most authoritative metallographic analysis software in the domestic and international materials industry, which can be used with imported microscopes including Olympus, Zeiss, Leica, Nikon, etc

Comprehensive professional quantitative metallography (QSuit)

Embedded with quantitative analysis standards such as GB/JB/YB/ASTM/ISO/JIS/DIN, all metallographic quantitative methods are divided into nine categories: film thickness measurement, layer depth length measurement, phase content measurement, grain size rating, cast iron analysis, inclusion rating, non-ferrous metals, particle morphology analysis, and hard alloys.

1) Depth measurement software package

2) Area Content Software Package

3) Grain size rating software package

4) Cast Iron Rating Software Package

5) Inclusion rating software package

6) Particle morphology analysis and statistical software package

7) Nonferrous Metal Rating Software Package

8) Rating chart comparison analysis software package

9) Atlas optical ruler software package

10) Scalable module customization function

Determination of decarburization depth GB/T 224-1987

Depth determination of carburized layer

Depth and length measurement

Microhardness Measurement GB/T 4340.1-1999

Measurement of tooth profile parameters of internally threaded copper pipes

Measurement of Second Phase Area Content ASTM E1245-1995

Measurement of Multiphase Area Content ASTM E1245-1995

Metallographic determination of intermediate phase in ferritic austenitic duplex stainless steel GB/T 6401-1986

Austenitic stainless steel phase metallographic determination GB/T 13305-1991

Measurement of Soxhlet Content in High Carbon Steel Wire Rod YB/T169-2000

Quantitative metallographic manual determination method GB/T 15749-1995

Measurement of Ferrite in Chromium Nickel Austenitic Stainless Steel Welds GB 1954-80

Determination of Free Ferrite Content AMS 2315E-2001

Measurement of α - dendrite content in aluminum alloy sodium modified GB/T 10849-1989

Measurement of Sodium Modified Eutectic Silicon Content in Aluminum Alloy GB/T 10849-1989

Measurement of α - dendrite content in aluminum alloy with phosphorus modification GB/T 10849-1989

Measurement of eutectic silicon content in aluminum alloy by overburning GB/T 10850-1989

Measurement of pinhole porosity in aluminum alloys GB/T 10851-1989

Measurement of Aluminum Titanium Boron Content in Aluminum Alloy

Determination of percentage of loose area in aluminum alloy

Average Grain Size Rating (Cut off Method) GB/T 6394-2002

Average Grain Size Rating ASTM E112-96

Average Grain Size Rating ASTM E1382-97

Low carbon steel cold-rolled thin plate ferrite grain size rating GB/T 4335-84

Grain size rating of ferrite mixed with pearlite GB/T 6394-2002

Double grain size rating ASTM E1181-87

Average Grain Size Rating (Manual Intercept Method) GB/T 6394-2002

Average Grain Size Rating (Manual Cut off Method) GB/T 6394-2002

Average grain size rating (manual intercept method) ASTM E112-96

Average Grain Size Rating (Manual Cut off Method) ASTM E112-96

Average grain size rating (manual intercept method) ASTM E1382-97

Average Grain Size Rating (Manual Cut off Method) ASTM E1382-97

Rating of Spheroidization Rate of Ductile Iron Graphite GB/T 9441-2009

Size rating of ductile iron graphite GB/T 9441-2009

Pearlite Quantity Rating GB/T 7216-2009

Ferrite Quantity Rating GB/T 7216-2009

Measurement of spacing between pearlite flakes GB/T 7216-2009

Grey iron graphite length rating GB/T 7216-2009

Grading of Grey Iron Eutectic Clusters GB/T 7216-2009

Creep rate rating of vermicular iron graphite JB/T 3829-1999

GB/T 9440-1988 rating of graphite particle count for malleable cast iron

Residual content of pearlite in malleable cast iron GB/T 9440-1988

Rating of spheroidization rate of ductile iron graphite ISO 945-1975

Size rating of ductile iron graphite ISO 945-1975

Ductile iron graphite spheroidization rate rating JIS G 5502-2007

Size rating of ductile iron graphite according to JIS G 5502-2007

Ductile iron graphite spheroidization rate rating ASTM A 247-2006

Ductile iron graphite size rating ASTM A 247-2006

Gray iron graphite length rating ISO 945-1975

Gray iron graphite length rating JIS G 5501-2007

Grey iron graphite length rating ASTM A 247-2006

Non metallic inclusion rating GB/T 10561-2005

Non metallic inclusion rating ISO 4967-1998

Non metallic inclusion rating JIS G 0555-2003

Non metallic inclusion rating (automatic) GB/T 18876.1-2002

Non metallic inclusion rating ASTM E45-2001

Non metallic inclusion rating GB/T 10561-89

Non metallic inclusion rating ASTM E1122-96

Non metallic inclusion rating (K4 method) DIN 50602-85

Large carbide rating GB/T 4462-1982

Carbon rating of graphite in steel GB/T 13302-1991

Particle morphology analysis and statistics

Measurement of particle number density

Particle counting (semi-automatic)

Statistics of the number of microcracks

Grain size rating of aluminum and aluminum alloys GB/T 3246.1-2000

Grain size rating of aluminum and aluminum alloys (manual intercept method) GB/T 3246.1-2000

Grain Size Rating of Aluminum and Aluminum Alloys (Manual Cut off Method) GB/T 3246.1-2000

Grain size rating of cast aluminum copper alloy GB/T 10852-1989

Determination of Thickness Percentage of Aluminum Alloy Coating GB/T 3246.1-2000

Aluminum alloy - Determination of copper diffusion depth GB/T 3246.1-2000

Aluminum alloy anodized film thickness and surface density determination GB/T 8013-1987

Measurement of dendrite spacing in aluminum alloy GB/T 3246.1-2000

Grain Size Rating of Magnesium and Magnesium Alloys GB/T 4296-2004

Grain size rating of magnesium and magnesium alloys (manual intercept method) GB/T 4296-2004

Grain Size Rating of Magnesium and Magnesium Alloys (Manual Cut off Method) GB/T 4296-2004

Grain Size Rating of Single Crystal Copper Alloy YB 797-1971

Determination of average grain size of copper and copper alloys YS/T 347-2004

Determination of Grain Size of Copper and Copper Alloys (Artificial Intercept Method) YS/T 347-2004

Determination of Grain Size of Copper and Copper Alloys (Manual Cut off Method) YS/T 347-2004

Copper and copper alloys - Determination of average grain size - ISO 2624:1995

Determination of grain size of copper and copper alloys (manual intercept method) ISO 2624:1995

ASTM A262-01 Standard Practices for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels

ASTM A395-99(2004) Standard Specification for Ferritic Ductile Iron Pressure-Retaining Castings for Use a Elevated Temperatures

ASTM A892-88(2001) Standard Guide for Defining and Rating the Microstructure of High Carbon Bearing Steels

ASTM B657-92(2000) Standard Test Method for Metallographic Determination of Microstructure in Cemented Tungsten Carbides

ASTM E112-96 Standard Test Methods for Determining Average Grain Size

ASTM E930-99 Standard Test Methods for Estimating the Largest Grain Observed in a Metallographic Section (ALA Grain Size)

ASTM E1268-01 Standard Practice for Assessing the Degree of Banding or Orientation of Microstructures

ASTM E1351-01 Standard Practice for Production and Evaluation of Field Metallographic Replicas

BS 4490-1989 Microscopic determination of microstructure for steel grain size

CNS 12997-1992 Method for determination of microstructure of superhard alloys

CNS 12998-1992 Method for determination of microstructure of superhard alloys

DIN 50 601-1985 Metallographic examination methods Determination of particle size of pure ferrite and austenite in steel and iron materials

DIN 50 602-1985 Metallographic examination methods Microscopic examination of non-metallic impurities in high-quality steel using metallographic diagrams

EN 24499-1993 Metallographic determination of microstructure of hard alloys

EN 24505-1993 Hardmetals-Metallographic determination of microstructure

JIS H 0542-2008 Method for Measuring the Average Particle Size of Magnesium Alloy Thin Plates

JIS G 5502-2001 Ductile Iron Parts

JIS G 0551-2005 (J) steel Microscopic determination of apparent particle size

JIS G 0555:2003 Microscopic testing method for the non-metallic inclusions in steel

SEP 1520-1998 Microscopic examination of cabide structure in steels by means of diagram series

SEP 1570-1971 NONE

ISO 10049-1992 Visual evaluation method for needle hole degree of aluminum alloy castings

ISO 4499-1978 Metallographic examination of microstructure of hard alloys

ISO 4697-1998 Steel-Determination of content of nonmetallic inclusions-Micrographic method using standard diagrams

ISO 4967-1979 Determination of non-metallic inclusion content in steel - Comparison method between metallographic and standard diagrams

ISO 643-2003 Steels-Micrographic determination of the apparent grain size

ISO 945-1975 Cast iron-Designation of microstructure of garphite

ISO 945-1-2008 Microstructure of Cast Iron Part 1 Classification of Graphite by Visual Analysis