Product Overview

The computerized metallographic microscope is a three eye inverted metallographic microscope used for identifying and analyzing the combined structures of various metals and alloy materials. It is widely used in factories or laboratories for casting quality identification, raw material inspection or metallographic structure analysis after material treatment, as well as for studying surface phenomena such as surface spraying; It is an effective method for metallographic analysis of steel, non-ferrous metal materials, castings, coatings, lithological analysis of geology, and microscopic research of compounds, ceramics, etc. in the industrial field.

focusing system

Adopting a bottom hand position coarse fine adjustment coaxial focusing mechanism, both left and right sides can be adjusted with high precision. Manual adjustment is simple and convenient, allowing users to easily obtain clear and comfortable images. The rough adjustment stroke is 38mm, and the fine adjustment accuracy is 0.002.

Mechanical Mobile Platform

Adopting a large-sized platform of 180 × 155mm and a right-hand position setting, it conforms to the operating habits of the general population. During the user operation process, it is convenient to switch between the focusing mechanism and the platform movement, providing users with a more efficient working environment.

lighting

The falling beam Kola lighting system is equipped with a variable aperture stop and a center adjustable field of view stop, using adaptive wide voltage 100V-240V, 5W high brightness, long-life LED lighting.

Configuration Table of Computerized Metallographic Microscope

Optical system: Limited chromatic aberration optical system

Observation tube: 45 ° tilt, three eye observation tube, pupil distance adjustment range: 54-75mm,

Spectral ratio: 80:20

Eyepiece: High eye point, large field of view, flat field eyepiece PL10X/18mm

High eye point, large field of view, flat field eyepiece PL10X/18mm, can be equipped with a micrometer(Optional)

High eye point large field eyepiece WF15X/13mm, can be equipped with a micrometer(Optional)

High eye point large field eyepiece WF20X/10mm, can be equipped with a micrometer(Optional)

Objective lens (long-distance flat field achromatic objective lens): LMPL5X/0.125 WD15.5mm

LMPL10X/0.25 WD8.7mm

LMPL20X/0.40 WD8.8mm

LMPL50X/0.60 WD5.1mm

LMPL100X/0.80 WD2.00mm(Optional)

Converter: Internal positioning four hole converter, internal positioning five hole converter(Optional)

Focusing mechanism: Coarse fine adjustment coaxial focusing mechanism at low hand position, with a coarse movement of 38 mm per revolution; Fine tuning accuracy 0.02mm

Stage: Three layer mechanical mobile platform with an area of 180mmX155mm, controlled by low hand position on the right hand, stroke: 75mm × 40mm

Worktable: Metal carrier table (center hole Φ 12mm)

Fallen lighting system: Fallen Kola lighting system with variable aperture light bar and center adjustable field of view light bar, adaptive wide voltage 100V-240V, single 5W warm color LED light, continuously adjustable light intensity

Falling beam Kola lighting system with variable aperture light bar and center adjustable field of view light bar, adaptive wide voltage 100V-240V, 6V30W halogen lamp, continuously adjustable light intensity(Optional)

Polarizing accessories: polarizer insert board, fixed analyzer insert board, 360 ° rotating analyzer insert board(Optional)

Color filter: yellow, green, blue, frosted color filter

Metallographic analysis system: FMIA2020 genuine metallographic analysis software, Sony chip 3 million camera device, 0.5X adapter interface, micrometer.

Computer: HP Business Machine(Optional)

Metallographic image analysis software system

summary

The metallographic image analysis software system is developed by our company based on the current needs of casting enterprises, automotive parts enterprises, heat treatment enterprises, bearing steel industry, power system industry, railway parts industry, and various related testing companies for metallographic testing, in order to improve product qualification rate and assist in the improvement of laboratory inspection level. We collected the opinions of experts and teachers from various industries to develop this metallographic image analysis software system.

The software system contains 150 categories and approximately 700 commonly used sub modules, which basically cover the commonly used metallographic standards and meet the requirements of metallographic analysis and inspection in the vast majority of units. Specify open related categories according to the needs of different industries to meet industry testing requirements.

Given the continuous increase in new materials and imported grade materials, materials and evaluation standards that have not yet been entered into the software can be customized and entered.

characteristic

Software installation is more intuitive and concise

The new software installation, registration, and calibration guidance mode is simple and clear, and can be completed through default prompts.

Requirement standards can be customized

In addition to the standard testing module, customized testing modules can be customized according to customer needs, such as enterprise standards, special industry standards, etc.

The report template can be modified

We can customize report templates for different enterprises.

Genuine software can be upgraded

According to the implementation time of the National Standardization Committee standards, free software upgrades will be carried out.

Widely applicable to computer systems

This software can be installed and run on Windows 7 and Windows 10.

basic function

1Rating level

Correctly select the execution standards for materials, capture and take pictures of the metallographic structure of the sample through the camera system of the metallographic microscope, and enter the evaluation level interface:

(1) Automatic rating: There are quantitative standards in metallographic standards (such as calculation formulas, percentage ranges, etc.), and the software automatically rates them to provide metallographic grades and generate metallographic inspection reports.

(2) Comparative rating: The software can also manually determine the level based on the comparison between the sample image and the graph in the library.

2. Geometric measurement

The software provides various measurement tools such as distance, rectangle, circle, polygon, polyline length, angle, line angle, radian, and point to center measurement to meet users' basic geometric measurement functions and obtain relevant measurement data.

(1) Data export: The measured data can be used to generate specialized graphic and textual measurement reports, or directly imported into EXCEL.

(2) Save Image: The measured data can be automatically fused with the image, providing a clear and intuitive display of the accuracy of the measured area.

3View gallery

The software provides the function of viewing image libraries and offers users the latest national standard level image libraries.

4Fixed magnification printing

The software provides a fixed magnification printing function, allowing users to achieve fixed magnification printing of images according to their actual printing magnification requirements.

5Image stitching

For customers who need to detect larger field of view requirements, the software provides image stitching function to meet the need for larger field of view image capture, solving the embarrassment of not being able to capture images caused by insufficient microscope field of view.

6Professional Features

We provide customers with a professional function customization window, which can customize relevant functional modules according to their needs, such as image confocal, 3D light map, image database, and image comparison.

Composition of metallographic analysis software system

1. Software program (USB flash drive);

2. Encryption dongle: USB type;

3. Text material: "User Manual" (on USB drive);

4. 0.01mm micrometer ruler.

5. CCD camera device.

6. Adapt to the mirror interface.

Configuration diagram of computerized metallographic microscope

Dimensional drawing of computerized metallographic microscope