Introduction to MDC Production Data Collection, Analysis and Management System:

凌犀MDCThe production data collection and analysis management system adopts a software and hardware solution for real-time collection, reporting, and charting of detailed manufacturing data and processes in the workshop.

This system solution obtains real-time data from the production site (including equipment, personnel, and production tasks) through various flexible methods and stores it inMySQL，SQLSerrverandOracleWaiting for the database and utilizing advanced lean manufacturing techniques both domestically and internationally（Lean Manufacturing）Based on management philosophy, combined with dozens of specialized calculation, analysis, and statistical methods provided by the system, reports and charts are used to visually reflect the current or past production status of a certain period of time, helping the production department of the enterprise make scientific and effective decisions through feedback information.

In the design of manufacturing information workshop management plan,SFCThe underlying data management support platform software and hardware systems are essential. For those who already possessERP，MRPⅡ，MESFor enterprises that require real-time access to detailed production data in the workshop and are waiting for the upper management system, using our reliable and leading core technology is an excellent choice.

凌犀MDCThe production data collection and analysis management system can help decision-makers responsible for production and equipment management departments in companies answer many difficult manufacturing issues, thereby helping to improve and optimize the production process. These issues include:

Ø What tasks or components are currently being carried out in production?

Ø How many components have been scrapped during the production process?

Ø Who is producing the components? Which class?

Ø What is the production time for the components?

Ø On which machine is the component currently being manufactured? Is the equipment in processing, malfunctioning, or idle?

Ø What is the reason for the production stoppage?

Ø What are the reasons for the decrease in production?

Ø What is the cost of downtime?

Ø Production performance analysis.

Ø Wait

The answers to all these questions can be displayed on any computer and can be derived to the details of any management level in the enterprise. For example, a production supervisor located in the Shanghai headquarters can immediately see the production status of each equipment in the Suzhou branch, including its status, which parts are being processed and assembled, which personnel are operating, which work orders are being completed, and customer information. These data or recent results can be compared with the original work performance. Real time feedback on production is one of the signs of enterprises moving towards globalization; Real time production details information is helpful for enterprise management, quick decision-making, and improving production efficiency.

The main functions of MDC production data collection, analysis and management system are:

1. Powerful production data collection, the collection methods used in the system include:

l Various intelligent triggering terminals

l Specialized industrial automation data acquisition instrument

l Various types of sensors

l Touch or non touch basedPCterminal

l Equipment side industrial control computer interface

l OPCserver

l Various modelsPLC

l Real time data entry in the system

2. Production information report and charts:

凌犀MDCThe production data collection and analysis management system has dozens of standard reports and charts. Each report and chart has a filtering function to obtain the required detailed information. For example, manufacturing status reports can provide detailed and accurate big data on production departments, locations, workgroups, and machines through filtering. In addition, all charts have many customization options to modify their display. All reports can be exportedMicrosoft ExcelOr picturesPDFWait for the format and conduct further analysis and processing.

The management personnel can view the production status of your equipment without leaving the desk. The system can analyze the equipment of the whole department or specify the status of the equipment, and display which equipment is currently idle, debugging, processing, or shutdown. In addition, it can also display the current processing tasks and operator information of each device.

3. OEEAnalysis and Calculation:

凌犀MDCThe production data collection, analysis and management system provides enterprises with the internationally recognized standardsOEEData analysis function. It is guided by the concept of lean manufacturing, and through analysis, it accurately and clearly tells you how efficient the equipment is, how much loss there is in which production link, and what improvement work you can do. Through this, enterprises can easily identify bottlenecks that affect production efficiency, and make improvements and tracking to achieve the goal of improving production efficiency while avoiding unnecessary costs.

4. Data integration, interface channel:

凌犀MDCThe production data collection and analysis management system has a unique software data collection interface channel, which directly stores the obtained data inMySQL，SQL ServerorOracleThree major open relational databases. At the same time, it provides a fully functional universal database application development interface to achieve simple and fast integration with third-party information systems, helping enterprises to get rid of the management mode of information silos as soon as possible.

MDCProduction Data Collection, Analysis and Management SystemThe significance for enterprises:

u Assist enterprise managers in understanding equipment history, real-time status, and production task and personnel information corresponding to the status;

u Assist enterprise managers inOEEGlobal equipment efficiency analysis, constantly grasp and effectively manage the production efficiency of equipment, and easily identify bottlenecks that affect production efficiency;

u Assist in understanding the utilization status of equipment, in order to improve and develop solutions to increase utilization;

u Assist enterprise managers in understanding the reasons for equipment downtime in the workshop, and reduce the occurrence of downtime events through effective management;

u Assist enterprises in understanding the time consumption of processing task information such as processes, parts, and work orders on equipment;

u Assist enterprises in understanding the reasons for stagnation and time consumption in the production process, and link them with costs;

u Assist enterprises in understanding the trend of component production status, as well as conducting performance ranking and data analysis on equipment, personnel, and teams;

u Assist enterprises in achieving lean management goals.

System application scenarios: