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Kaide servo closed-loop wire cutting KD630ZL-A
Kaide servo closed-loop wire cutting KD630ZL-A
Product details
Kaide servo closed-loop wire cutting KD630ZL-A
Product Code: KD400ZL-B
Maximum cutting smoothness: ≤ 1.0um
3 Maximum cutting taper: ± 15 °
4. Maximum cutting speed: 180mm2/miu
5 molybdenum wire range: 0.12-0.2mm
6 Workbench travel: 320 × 400 × 300
Product advantages
KDXP medium speed EDM numerical control wire cutting machine control system uses high-performance, stable and reliable calculator as the host system, realizing modular design. The perfect combination of original imported AC servo driver and high-frequency power makes the entire control system achieve full progressiveness and reliability.
Seamless integration between WINDOWS XP operating system and various design software;
15 inch industrial LCD display, simple and intuitive human-machine interface;
Chinese and English menus can be set freely;
Large capacity storage, rich processing technology condition library;
High performance CPU collaborative control with rich functions;
Disk, keyboard interface, and serial communication interface exchange data with the outside world;
Editing, copying, searching, replacing and other processing functions of files;
X. Y, U, V four axis CNC, X, Y, U, V four axis linkage;
Realize various functions such as upper and lower irregular surfaces, variants, and corner cleaning;
Realize one-time cutting or multiple cutting;
The running speed of the electrode wire is set and controlled by the numerical control system;
The electrode wire tension adopts the automatic tightening function of changing direction;
Other components of the machine tool
Silk transport mechanism (invention patent)
The fixed installation of the spool and the separation of the spool motor fundamentally solve the problem of molybdenum wire vibration caused by the left and right movement of the spool and motor vibration.
The brand new wire arranging and automatic tightening mechanism avoids the occurrence of unilateral looseness of molybdenum wire, significantly reduces the distance of wire transportation, and effectively reduces the vibration and high-speed motion of molybdenum wire during wire throwing.
Improve the smoothness, efficiency, accuracy, and surface roughness of machine tool cutting.
Silk transport mechanism (invention patent)
The fixed installation of the spool and the separation of the spool motor fundamentally solve the problem of molybdenum wire vibration caused by the left and right movement of the spool and motor vibration.
The brand new wire arranging and automatic tightening mechanism avoids the occurrence of unilateral looseness of molybdenum wire, significantly reduces the distance of wire transportation, and effectively reduces the vibration and high-speed motion of molybdenum wire during wire throwing.
Improve the smoothness, efficiency, accuracy, and surface roughness of machine tool cutting.
Wire feeding system
Wire feeding system: adopts imported guide rails for automatic pre tensioning and constant tension control of the motor body wire operation.
Electrode wire guide: Diamond guide is used to greatly reduce the impact of guide wear on machining accuracy.
Inter electrode working fluid: The supply part adopts an upper and lower coaxial jet structure to improve chip removal and increase processing efficiency.
water treatment system
Control of working fluid: By controlling the external high-pressure water pump, the working fluid during processing is kept constant, the water pressure is stable, and the head can reach 37m at high pressure.
Working fluid pressure: manually control the setting of high and low pressure.
Conical system (patented design)
Transmission system: adopting P3 level ball screw, P-type linear guide, direct motor control, abandoning traditional taper system, making taper more stable and rigid
Veneer system: The Z-axis adopts a veneer processing method, which completely changes the surface processing quality and has high stability.
High stability: The brand new patented design solves the low stability problem that has always existed in the industry.
Product Features
1. Low speed high torque motor control is easy to operate
The Z-axis is controlled by a low-speed high torque motor, which can achieve self lifting and easier operation.
2. UV vertical structure
UV adopts a vertical structure (invention patent), full linear guide rail, ball screw drive motor adopts direct drive, which is more stable than traditional bevel gear bridging method. It is fully controlled by manual control box, and Z-axis automatic lifting realizes veneer processing, with high strength and high precision.
3. Linear guide rail has higher accuracy
The new combination fixture table design is suitable for clamping various precision workpieces. X. The Y-axis and wire transport both use precision grade ball screws and Taiwan imported linear rails, which have higher precision than ordinary V-shaped guides and are equipped with automatic oil supply devices, resulting in a longer lifespan.
4. Unique wire structure to avoid wire jumping
The fixed installation of the spool and the separation of the spool motor fundamentally solve the problem of molybdenum wire vibration caused by the left and right movement of the spool and motor vibration.
5. The rigidity of the pallet structure is better
The cross shaped pallet structure has strong rigidity and a T-shaped mechanism bed body. When the X and Y axes reach their maximum stroke, they will not deviate from the pallet and bed body, avoiding the accuracy caused by the imbalance of the worktable and improving the accuracy of the machined parts.
6. T-shaped fully supported design, with constant precision
The bed and support plate are designed with a slow wire structure, which has good rigidity and high strength. The castings are made using resin sand manufacturing technology to ensure the long-term stability of bearing capacity and ring accuracy.
7. Full hand control box control
The operator does not need to walk back and forth during the operation, making it convenient and fast to use.
8. The brand new wire arranging and automatic tightening mechanism avoids the occurrence of unilateral looseness of molybdenum wire, significantly reduces the distance of wire transportation, and effectively reduces the vibration and high-speed motion of molybdenum wire during wire throwing.
Product Parameters
| Workbench travel (X × Y × Z) | Worktable travel | mm | 500×630×300 |
| Workbench dimensions | Worktable dimension | mm | 660×880 |
| Maximum cutting taper | Max.workpiece thinckness | mm | ±15° |
| Processing accuracy octagonal | Machining accuracy Star anise | mm | ±0.003 |
| Processing accuracy taper | Machining accuracy Taper | mm | ±0.015 |
| Maximum cutting speed | Max.maching speed | m2/min | 180 |
| Highest smoothness | The highest finish | μm | ≤1.0 |
| Molybdenum wire range | Molybdnum wire range | mm | 0.12-0.2 |
| Maximum processing current | Max.machining current | A | 7 |
| rated power | Rated power | Kw | <2 |
| voltage | Voltage | V/Hz | 380/50 |
| Maximum load-bearing capacity | Maximum load capacity | kg | 800 |
| machine tool weight | Weight of machine | kg | 4000 |
| Machine tool external dimensions | Machine dimensions | m | 2.3×2.2×2.0 |
| Machining fluid | Dielectric fluid | integrated | |
| Capacity of machining fluid tank | Volume of container | ||
| Processing fluid filtration method | Dielectric fluid | ||
| Dimensions of machining fluid (L × W × H) | Dimensions of container(L×W×H) | ||
| Dimensions of processing fluid packaging box (L × W × H) | Container oackage dimensions(L×W×H | ||
| Gross weight/net weight of processing fluid tank | Weight of container(Gross/Net) | ||
| Control system configuration | Controller type | ||
| Control system external dimensions (L × W × H) | Controller dimensions(L×W×H) | ||
| Control system packaging size (L × W × H) | Controller package dimensions(L×W×H | ||
| Gross weight/net weight of control system | Weight of controller(Gross/Net) | ||
core configuration
| serial number |
project |
configuration |
| 1 | XY axis drag plate running part | Assemble the original imported "HIWIN" silver P-grade linear guide rail from Taiwan |
| 2 | XY axis drag drive part | Assembly of South Process P2 Double Nut Ball Screw |
| 3 | Thread tube operation part | Assemble the original imported "HIWIN" silver P-grade linear guide rail from Taiwan |
| 4 | UV axis taper device and performance | Assemble the original imported "HIWIN" silver H-grade linear guide rail from Taiwan |
| 5 | P3 level ball screw | Segmented motor direct drive, maximum taper cut ± 15 ° |
| 6 | computer monitor | Mitx motherboard memory, 16GB solid-state drive, N470 |
| 7 | monitor | New LED industrial display |
| 8 | motherboard | Mitx motherboard |
| 9 | memory | Onboard memory |
| 10 | hard disk | N740/16G hard drive |
| 11 | Resolution 1um grating ruler | Original imported Spanish Fagor |
| 12 | Gemstone spout | Using artificially synthesized ruby and natural diamond eye mask |
| 13 | Filter circulation system | Adopting slow wire filtration device |
| 14 | Screw drum motor | Adopting SMC variable frequency asynchronous motor |
| 15 | XY axis drive motor | Adopting Yaskawa servo 750W motor from Japan |
| 16 | Z-axis lifting | Adopting a patented design for the lifting mechanism |
| 17 | guide wheel | Using high-quality black gemstone waterproof guide wheels |
| 18 | jig and fixture | Adopting slow wire multi station fixture |
| 19 | airframe structure | Using resin sand casting and secondary aging treatment, the body structure never deforms |
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