Characteristics of industrial workshop humidifier:
1. Uniform humidity.
2. Fully automatic control, no need for human supervision.
3. An automatic sewage system consisting of a high-pressure one-way valve and a high-pressure solenoid valve.
4. Stable and reliable, with a long lifespan. The main components are all imported and have a lifespan of over 8 years.
5. Large humidification capacity; Each humidifier can meet the humidification requirements of 10000-24000m3 rooms.
6. Adopting frequency conversion technology, it has low power consumption, low noise, minimal wear and tear on the high-pressure pump, and a lifespan 2-3 times longer.
7. Energy saving; No air compressor is required, with a total power consumption of less than 2.5kw, which is one twentieth of the energy consumption of air-water and centrifugal air compressors.
Detailed Introduction to Industrial Workshop Humidifiers
Working principle
The working principle of a high-pressure micro mist humidifier is to use a high-pressure plunger pump to increase the water pressure to a certain level, and then atomize the pressurized water through a high-pressure resistant delivery pipeline and a professional nozzle, producing micro mist particles that can quickly absorb heat from the air to complete gasification and diffusion, thereby achieving the purpose of air humidification and cooling.
Micro atomization nozzle: the core part is made of titanium alloy material and has its own pressure limiting starting valve. The shell is made of copper or stainless steel material, which has the characteristics of fine spray, no wear, small pressure loss, anti clogging, no water dripping, etc.
The main unit of the high-pressure micro mist humidification system adopts an industrial plunger pump, which can operate continuously for 24 hours. The nozzle and water mist distributor have no power and vulnerable components, and will not be damaged in high dust environments. The humidification capacity is large and the nozzles can be freely combined. The humidification rate can be infinitely adjusted from 5kg/h to 900kg/h.
The water in the high-pressure mist system is sealed and non reusable, which will not cause bacterial growth.
Product parameters:
Block diagram of the composition of the anti drip variable frequency pressure micro fog humidification and cooling machine system
(1) Inlet valve (2) Water quality filter (3) Humidifier host (4) Computer multi-channel humidity controller (5) High pressure control valve (electric or manual) (6) Nozzle (7) High pressure three-way, four-way (8) High pressure pipe (9) Plastic wrapped steel wire rope (10) Temperature and humidity sensor (11) Chiller unit (optional) (12) Ion water softener (13) High pressure one-way valve (14) High pressure electric valve sewage system
installation diagram
1、 Performance characteristics
1. The automatic high-pressure spray humidification unit is a mechatronics product composed of water filtration, water temperature control (optional), water level control, constant pressure water supply, multi pipeline water delivery, intelligent instrument humidity control, etc. Tap water is filtered and sent to the water tank, which is equipped with an upper and lower water level control system, as well as a water temperature heating and temperature control system; Purified water enters the high-pressure pump, high-pressure pipeline and nozzle to form a high-pressure spray system. The high-pressure water pump is driven by a motor, and the humidity control system is composed of intelligent instruments, humidity sensors and high-pressure solenoid valves.
2. JY automatic high-pressure spray humidification unit has 40~300 nozzles, 140~1050kg/h humidification capacity and 1500~60000 m3 humidification space for your choice.
3. The nozzle adopts the anti splash principle, precision manufacturing, long service life, not easy to block, and no dripping.
4. According to humidity requirements and specific spatial conditions, automatic humidification control can be achieved in different areas through one or multiple channels.
2、 Advantages of High Pressure Micro Mist Humidifier Unit
1. Energy consumption costs; Electricity: Taking a spinning unit of 10000 spindles as an example, the entire system only consumes energy from the main engine. The motor power of the main engine is 2.55kw, which means that under full load operation, the power consumption is only 2.55kw/h. In addition, other electronic components consume energy, totaling 3kw/h. Water: The conventional flow rate of the system nozzle is 2.5L/h, and for a spinning scale of 10000 spindles, the installation of 220 nozzles * 2.5L/h=550L, which is 0.55T.
2. Adjustable temperature: Adding hot water in winter can increase the temperature; Adding cold water in summer can cool down.
3. Good atomization effect: Taiwan imported anti splash micro fog nozzle has high precision in nozzle aperture, standardized and uniform atomization angle, spiral atomization, particle diameter of only 2-6 μ m, and can absorb heat from liquid to gas at an effective spatial distance of about 1.5m-2m. It is absorbed and vaporized by air without affecting workshop equipment.
4. Maintenance workload: The water tank is cleaned once a month to effectively prevent dirt; The filter element is generally cleaned once every 3 days to 1 week according to its own water quality condition; The probability of nozzle blockage is calculated based on one week, usually around 3% of the number of installed nozzles. Cleaning with cleaning agents is simple and convenient.
5. Easy installation and minimal maintenance; The system is equipped with a water filtration system, and its operation is fully automated; The nozzle is not easily clogged, just replace the oil regularly for the host.
6. Self controlled: The host has automatic humidity and time inspection functions, and both humidity and time adjustments are automatically completed by the system. It can be controlled through one or multiple channels.
7. Energy saving and environmental protection: Compared with traditional air conditioning humidification, it is one tenth of its cost and operating cost.
scope of application
1. High pressure micro fog humidifiers are used in industrial applications, including textile enterprises such as weaving, cotton spinning, chemical fiber, and linen spinning; Humidification in cigarette factories, electronic factories, paper factories, printing factories, automotive painting factories, wood (furniture) processing factories, production factories, etc; Cooling in power plant buildings, steel plant buildings, etc; Humidification and cooling in high-temperature and high humidity environments in the brewing and food industries.
2. High pressure micro fog humidifiers are applied in agriculture, such as cold storage, greenhouse, livestock breeding, flower nurseries, edible mushroom cultivation, etc. for humidification, cooling, spraying, fertilization, etc.
3. High pressure micro fog humidifier applied to landscape fogging: Micro fog particles suspended in the air move with the wind like clouds and smoke, appearing and disappearing, creating a charming landscape effect; At the same time, micro fog particles contain a large number of negative ions, which increase the oxygen content of the air and greatly create and improve the living and living environment for people.
Function: Moisturize, regain moisture, prevent static electricity, and prevent yarn breakage; Cooling and dust reduction; Cooling, dust removal, humidification, changing the production environment, and improving air quality.
The application effect of industrial humidifiers in the electronics industry:
1. Increase humidity content and reduce workshop temperature;
2. Removing the phenomenon of static electricity, the destructive energy caused by the current of static discharge may not only damage the product, but also generate radio frequency interference and affect the production and operation of computer control programs;
3. When the air is dry, computer components are prone to absorbing dust, increasing the probability of disk read and write errors, and even causing damage to the disk or magnetic head;
4. It has multiple uses such as air humidification, purification, and dust reduction.