Main characteristics of industrial boiler softened water equipment

1. High degree of automation, stable water supply conditions, and long service life. The entire process runs automatically, requiring only manual salt addition on a regular basis.

2. High efficiency, low energy consumption, and low operating costs. Due to the overall reasonable design of the water softener, the exchange capacity of the resin is fully utilized. The energy consumption indicators of the equipment itself are significantly lower than those of general softened water equipment, and automatic control equipment does not require dedicated operators, which brings many conveniences to users and produces good benefits.

3. The equipment has a compact structure, occupies a small area, and does not require a dedicated equipment foundation. It can be directly placed on a flat cement floor.

4. Easy to use, easy to install, debug, and operate, stable performance of control components, and can relieve users' worries.

5. The control valve body made of corrosion-resistant, pollution resistant, lead-free brass or PPO material, the exchange tank made of glass reinforced plastic material, and the salt box made of PE material are all sufficient to ensure the excellent performance of the equipment in terms of corrosion resistance, pollution resistance, non toxicity, odorlessness, and harmlessness.

　　Structure of industrial boiler softened water equipment

1. Automatic control device: According to user needs, a fully automatic controller with two control modes, time control and flow control, can be configured, and can be optionally equipped with control valves such as Runxin and Fulaik. It can also choose hydraulic, pneumatic, and electric multi valve control systems.

2. Tank body: According to user requirements, exchange tanks and salt tanks can be made of materials such as fiberglass, carbon steel lined with rubber, stainless steel, etc,

3. Accessories section: including water distribution device, salt absorption device, pipeline accessories, etc.

　　Working Procedure of Industrial Boiler Softening Water Equipment

1. Water supply: Untreated water passes through the resin layer, undergoes an exchange reaction, and produces soft water.

2. Backwash: Water enters from the lower part of the resin layer, loosens the resin, and removes fine impurities.

3. Salt regeneration: Using high concentration salt water (NaCl) to flow through the resin, the failed resin is reduced back to sodium type usable resin.

4. Rinse: According to the process of water supply, rinse excess salt solution and regenerated calcium and magnesium ions through resin.

5. Water supply: Inject water into the salt tank to dissolve salt particles for the next regeneration.

　　Control mode of industrial boiler softened water equipment

1. Time control: Suitable for places with relatively stable daily water supply. When the regeneration time set by the user is reached, the regeneration process will automatically start. The regeneration time can be set according to the user's needs during low peak water usage. This control method has the characteristics of simple control, low price, and easy operation. This system is mainly used for situations with low hardness (4mmol/L), stable water consumption (water wave momentum not exceeding 15%), low effluent requirements, and small water consumption.

2. Flow control: The operation of this device is measured by a flow meter to measure the flow rate. When the water volume reaches the set value, regeneration will automatically start. The set value of water volume is calculated based on the total working exchange equivalent value of the exchanger and the inlet hardness equivalent value. The system has high accuracy, stable and reliable water output, and is equipped with a memory function. There is no need to reset the values after a power outage.

　　Technical specifications for industrial boiler softened water equipment

1. Pressure: 0.2-0.5MPa

2. Inlet water quality: meets the standard of GB/T18300-2001 Technical Conditions for Automatic Control Sodium Ion Exchanger

3. Water hardness: ≤ 0.03mmol/L

4. Raw water temperature: 5-45 ℃

5. Power supply: AC 220V, 50Hz Power: 3W-40W

6. Water consumption: ≤ 2%

7. Salt consumption: 0.16-0.24KG/L

8. Regeneration method: co current or counter current

　　Parameters required for user selection

1. Unit hourly water production (unit: m3/h).

2. The source of raw water and its total hardness, total alkalinity, and total salt content.

3. Requirement for effluent hardness (unit: mmol/L).

4. Inlet pressure (unit: MPa).

5. Daily water consumption (m3).

　　Installation requirements for industrial boiler softened water equipment

1. No need to make equipment foundations, a flat cement floor is sufficient.

2. Users only need to connect the inlet and outlet pipelines, as well as the sewage pipeline, to the system according to the installation diagram.

3. If the inlet pressure is too low, an automatic boosting device needs to be installed.

4. A drainage ditch should be reserved within 1 meter around the water softener.

5. The outlet of the water softener should be equipped with a water storage tank, with a capacity of at least 2.5-3 times the water production, and an automatic water level control device should be installed.

6. Equipment pipelines should preferably use pipes with non rusting structures, and flexible fittings must be installed on the pipelines for future maintenance and disassembly.

7. Suitable filtering devices must be installed on the inlet pipeline of the equipment to prevent large impurities from entering the valve body of the main controller and causing damage.

8. If the user uses underground well water or surface water as the water source for the softener, it is recommended that the user install a suitable fine filtration device in front of the equipment to prevent the resin from being contaminated by deep well sediment or other impurities, which can greatly reduce the service life of the resin.