Nanjing Xingde Machinery Co., Ltd
Home>Products>High temperature shaping machine temperature control equipment
High temperature shaping machine temperature control equipment
The temperature control equipment of the high-temperature shaping machine is suitable for shaping various fabrics. The equipment is made of special st
Product details

Overview of Temperature Control Equipment for High Temperature Forming Machine

The temperature control equipment of the high-temperature shaping machine is suitable for shaping various fabrics. The equipment is made of special stainless steel, combined with mature production technology and strict quality inspection, absolutely safe and durable. The equipment is equipped with functions such as spray drying time adjustment, which makes it convenient for users to flexibly adjust the working time according to the needs of different fabrics. The temperature control equipment of the high-temperature setting machine uses precise control of the temperature during setting, eliminates the internal stress generated by the stretching process of the fabric fibers through heat, causes a certain degree of relaxation of the macromolecules, and fixes the shape of the woven fibers into shape.

Function of temperature control equipment for high temperature setting machine

basic function
Optional Features
Display of outlet and return water temperature 🉑 Multi point temperature control, customizable units
Heating power adjustment 🉑 RS485 communication enables automated management
Automatic exhaust upon startup 🉑 PLC control, high reliability, strong anti-interference ability
Computer PC board self optimizing microprocessor, PID automatic adjustment, simple operation 🉑 Timed power on/off and cooling function
Hot water BY-PASS pressure relief circuit 🉑 Blowing up the return water function
Adopting stainless steel integrated molding pipeline to reduce pipeline and rust scale 🉑 Explosion proof design for electrical control cabinets and pipelines
The electric control box is detached from the main body, with good insulation effect and long service life of the electrical appliances
Imported electrical accessories: WEST, ABB, CARLO, LS, SCHNEIDER, SIEMENS, OMRON, etc
The safety protection and fault display system is complete, and maintenance and upkeep do not require professional personnel

Advantages of Temperature Control Equipment for High Temperature Forming Machines

🔰 Safety and Environmental Protection 🔋 Efficient and energy-saving 💎 Excellent quality 🎯 High precision

The temperature control equipment of a high-temperature molding machine, as the name suggests, refers to a device that controls the temperature of die-casting molding, including two main functions: heating, cooling, and constant temperature. The heat exchange of die-casting models can be considered as going through the following process: in each injection cycle, the heat is in a quasi equilibrium state, and the heat emitted by the mold and the heat carried by the heat transfer oil in the mold temperature machine is balanced with the heat transferred from the liquid metal to the mold and the heat emitted by the cooling of the casting. Heat is dissipated to the surroundings through thermal radiation and conduction, and then transferred to the template through thermal conduction. The main goal of mold temperature control is to heat the mold to the required working temperature and stabilize the mold temperature at the working temperature. After achieving the above goals, it will produce some effects, such as shortening the die-casting cycle, ensuring stable casting quality, and extending the service life of the mold.
The temperature control equipment of the high-temperature molding machine can operate at a working temperature of up to 350 degrees, with high temperature control accuracy, fast thermal conductivity, and high energy efficiency. The advantages are a wide temperature control range, good thermal stability, compact structure, fast temperature rise and fall speed, and precise temperature control. In addition to preheating, the die-casting mold temperature machine also has cooling function. It can completely replace the original method of water cooling, which is safe and reliable, especially with complete protective measures, making it more comfortable for you to use. The use of a high-temperature die-casting dedicated mold temperature machine can reduce the preheating time of the mold, improve the surface quality of the finished product, and enable fully automated production. The temperature control equipment of Xingde high-temperature molding machine can effectively ensure the quality stability of die-casting. Using imported accessories, PID automatic adjustment, temperature control accuracy can reach ± 1 ℃, safe and energy-saving! (Single) Xingde Machinery absorbs advanced technologies from both domestic and international sources, optimizes European design concepts, and offers a complete range of die-casting mold temperature machine models at competitive prices! The high-temperature die-casting special mold temperature machine has more than 15 safety protection systems, using stainless steel pipelines to reduce rust and save energy! Imported first-line brand accessories, low failure rate and high stability of die-casting mold temperature machine!

🔰 Safety and Environmental Protection 🔋Higheffectenergy conservation 💎 Excellent quality 🎯 High precision

We have independently developed 10 software copyright patents and utility model patents that compete for safety,Phase sequence, pressure, liquid level monitoring, overload and overtemperature alarm, automatic power-off and low-pressure dry burn protectionWait, make sure it is safer during use. The medium is water, heated by electric energy, environmentally friendly and pollution-free.

Stainless steel pipelineOptimize design, reduce pipe resistance and dirt, and then go throughSpecial insulation treatmentThe heat transfer of water itself is fast, so it can be reusedSpecial heating tubeHigh thermal efficiency, heating speed 20% faster than ordinary, energy saving over 35%.

Adopting Swiss ABB Carlo, Crydom in the United States, WEST in the United Kingdom, Schneider in France, SIEMENS、 SPECK and others from Germanyimport brandAccessories, the entire system can achieve PID regulation for heating and cooling. Optimize production processes and obtain quality system certifications such as ISO9001 and CE to ensure product quality.

The choice of mold temperature depends on the properties of the material, the size and shape of the product, and the mold structure, especiallyControl accuracy. The mold temperature directly affects the filling of the melt and the cooling of the product, and is an important factor in determining the molding cycle and product quality. Xingde'sAccuracy controlled within ± 1 degreeEnsure the improvement of finished product quality and automated production.

高温定型机温度控制设备

Function of Temperature Control Equipment for High Temperature Forming Machine

High temperature shaping machine temperature control equipment is a temperature control machine used for industrial manufacturing shaping. Shaping machines can be divided into shoe upper shaping machines, sock shaping machines, and fabric shaping machines according to their types. They have strong anti-interference, high stability, surge current suppression, and slow start characteristics, and are particularly suitable for harsh working environments. The shoe upper shaping machine can effectively ensure the stability and service life of laser products. The temperature control equipment of the high-temperature molding machine has fast temperature rise and fall speed, precise and stable temperature, and a unique dual power heating design, suitable for different temperature control places, with obvious energy-saving effects.
The function of the temperature control equipment of the high-temperature molding machine is to heat or cool the mold and maintain its working temperature, ensuring stable quality of injection molded parts and optimizing processing time. In the die-casting industry, the temperature of the mold plays a decisive role in the quality and time of die-casting. Die casting involves injecting high-temperature molten metal into the die casting cavity, followed by cooling and forming, resulting in complete die cast products. During this process, there is a significant temperature change in the die-casting mold, which requires temperature control through external equipment. The die-casting temperature is controlled at different stages with different requirements. If the temperature is too low during preheating during die-casting molding, the metal melt will solidify prematurely and the number of defective products will increase. If the temperature control during die casting is too low, the internal structure of the entire casting will become relatively loose. During the process of die-casting, as the number of injections increases, the temperature of the die-casting molding will gradually rise. At this time, it is necessary to use a high-temperature setting machine temperature control device to effectively control the temperature. If the temperature of die-casting continues to rise, it will cause the die-casting metal to stick to the mold, increasing the difficulty of unloading. At the same time, excessively high die-casting temperatures can cause the mold body to expand, thereby affecting accuracy. Only by controlling the temperature within a reasonable range can the success rate of the entire die-casting process be better ensured. In addition to preheating, the temperature control equipment of the high-temperature setting machine also has cooling function. And the temperature control accuracy reaches ± 1 ℃, which can completely replace the original simple water cooling method and die cast better products.

Principle of Temperature Control Equipment for High Temperature Forming Machine

The working principle of the temperature control equipment of the high-temperature setting machine is to use electric heating to raise the temperature, and to use (thermal oil or water) as the heat transfer medium. It operates in a closed-loop system at low pressure and high temperature, directly releasing heat to achieve the purpose of providing heat transfer. After delivering thermal energy to the mold, the forced liquid phase circulation method is used to heat → circulate → heat transfer → circulate → heat → heat transfer, and so on. The main control object is the temperature of the heat transfer medium, which must ensure stable, uniform, gentle heating and high-precision temperature control, and can operate at lower pressures. At the same time, there must be safety monitoring and protection devices. The heat exchange channel of the mold, together with the circulating oil pump, valve, pipeline, heater cooler and other components of the high-temperature shaping machine temperature control equipment, forms a complete thermal oil circulation path. Except for the mold, other components are insulated and heat-treated. The high-temperature oil pump sucks the heat transfer oil into the circulation path, and the temperature control equipment control system of the high-temperature setting machine controls the heat transfer oil to circulate at the required temperature. When the oil temperature is lower than the set temperature, the heating system heats the heat transfer oil and raises the oil temperature to the set temperature; When the oil temperature is higher than the set value, open the cooling water control solenoid valve to reduce the oil temperature to the set temperature. In this system, PID is used to automatically control a certain temperature of heat transfer medium. It enters from the inlet of the heater under the working pressure of the circulating pump. The heat transfer medium gradually increases in temperature through the heating system and then flows out from the outlet, so that the mold reaches the required temperature for the process, and controls and manages the processing process.

Characteristics of Temperature Control Equipment for High Temperature Forming Machine

The temperature control equipment of the high-temperature molding machine is computer-controlled by touch and separated by electrical control, with simple and easy to understand operation.
The temperature control table adopts Japanese OMRON and RKC microcomputer dual group P I. D control, trigger type internal storage automatic calculation, accurate and reliable, saving more than 35% electricity.
Automatic exhaust function upon startup.
The safety protection and fault indication system is complete.
Using imported advanced components, FUJI from Japan OMROU、 Schneider from France, SIEMENS from Germany, ANLY from Taiwan, etc.
Stainless steel one-piece molding, small tube donation, evenly cooked.
Functions such as suction mold oil return and full negative pressure operation.
High temperature setting machine temperature control equipment, high temperature die-casting dedicated mold temperature machineThe series of die-casting mold temperature machines, including high-temperature die-casting mold temperature machines, high-temperature aluminum alloy die-casting mold temperature machines, and high-temperature alloy die-casting mold temperature machines, use working temperatures up to 350 degrees, adopt advanced process design, high temperature control accuracy, fast thermal conductivity, and high energy efficiency.

模温机原理图

Application of High Temperature Forming Machine Temperature Control Equipment in the Industry

Plastic and rubber industry

Hot pressing, rolling, extrusion, vulcanization forming

Petroleum and Chemical Industry

Aggregation, condensation, distillation, melting, dehydration, forced insulation

oil industry

Temperature control and heating of reaction vessels for fatty acid distillation, oil decomposition, concentration, esterification, vacuum deodorization, etc

synthetic fiber industry

Aggregation, melting, spinning, stretching, drying

Textile printing and dyeing work

Heat setting roller heating, drying room heating, heat capacity dyeing

Nonwoven industry

non-woven fabric

Pharmaceutical industry, feed industry

bake

Paper industry

Dry and corrugated paper processing

wood industry

Multi laminated board, fiberboard pressure forming, laminated board heating, hot pressing board heating, hydraulic press temperature control, wood drying

Building materials work

Drying gypsum board, heating asphalt, and curing concrete components

Machinery industry

Spray painting, printing drying, die-casting

food industry

Oven heating, sandwich pot heating

Air conditioning industry

Heating for industrial plants and civil buildings

Road construction industry

Asphalt melting and insulation

Light industry, raw material processing, electronic products

Production lines for ink, laundry detergent, lithium batteries, LED lights, etc

electroplating industry

Galvanized, chrome plated

Printing

Dyeing temperature control, drying

Other industries that require heating and constant temperature

高温定型机温度控制设备

Service Process for Temperature Control Equipment of High Temperature Forming Machine

💯 Xingde Machinery provides you with efficient and thoughtful service experience, solving your temperature control problems! 💯

◆ Professional and technical personnel conduct research to comprehensively understand the actual needs of customers ◆ Free consulting services and feasible technical selection plans ◆ Coordinated on-site inspections to confirm models ◆ Nationwide door-to-door delivery, strong freight logistics support ◆ Logistics tracking to ensure timely delivery ◆ Irregular customer follow-up, tracking after-sales service ◆ One year warranty for the entire machine, lifelong maintenance and upkeep!

📞 technical advice
📝 scheme design
💰 Cooperation negotiation
🔧 Customized production
🚚 Logistics delivery
👨 Installation and debugging
🏫 Technical training
📅 life service

高温定型机温度控制设备参数表

Online inquiry
  • Contacts
  • Company
  • Telephone
  • Email
  • WeChat
  • Verification Code
  • Message Content

Successful operation!

Successful operation!

Successful operation!