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HZ fully automatic filter cleaning machine
HZ fully automatic filter cleaning machine
Product details
Instructions for Hezheng Cleaning Machine. pdf
Developed by Jiangmen Hezheng Environmental Protection Equipment Co., LtdFilter cleaning machineIt is a specialized equipment for cleaning filter cartridges. Compared to traditional manual cleaning of filter cartridges, using a filter cartridge cleaning machine will greatly reduce the company's costs and improve work efficiency.
Traditional manual cleaning of filter cartridges is time-consuming, labor-intensive, and costly, while using Hezheng's filter cartridge cleaning machine saves time, effort, and cost.
In terms of time, using traditional manual cleaning of the filter element, it takes about an hour to clean and install a filter machine once. For the same workload, using Hezheng's filter cleaning machine to clean and install the filter element only takes about 10 minutes, greatly saving time.
In terms of water consumption, traditional manual cleaning of a filter requires about 500L of water. However, using Hezheng's filter cleaning machine for cleaning only requires about 50L of water. Relatively speaking, the water required for manual cleaning of a filter is 10 times that of Hezheng's filter cleaning machine, which saves the company a lot of money in terms of expenses.
In terms of cleanliness, manual cleaning of the filter element can only remove the dirt on the surface of the filter element, but cannot thoroughly clean the interior of the filter element, and the dirt still remains on the filter element. And Hezheng's filter cleaning machine can perform internal backwashing of the filter element, allowing the dirt to be quickly peeled off, and the cleaned filter element is as clean as new.
In terms of employee costs, traditional manual cleaning still requires hiring an employee to come back and clean. Although this employee can do other things besides cleaning the filter machine, most of the time is spent cleaning the filter machine. Using Hezheng's filter cleaning machine, there is no need for specialized personnel to clean, and other personnel in the factory can perform the cleaning work, which saves an employee's salary.
In terms of consumable costs, traditional manual cleaning of filter cartridges involves dropping them directly onto the ground and using violent methods such as stepping, rubbing, and beating to clean them. This can easily damage the filter cartridges, making them unusable and increasing the company's costs. And Hezheng's filter cleaning machine cleans the filter element through backwashing, never damaging the filter element.
Using Hezheng's filter cleaning machine not only improves work efficiency, but also reduces the company's costs.
Analysis Table of Operating Costs for Machine Fully Automatic Cleaning of Filter Cartridge and Manual Cleaning of Filter Cartridge
characteristic |
manual cleaning |
Machine cleaning |
conclusion |
1. Cleaning time |
The manual cleaning time is approximately 40-60 minutes per unit. |
Machine cleaning of filter cartridges is more effective than manual cleaning |
Machine cleaning can save 38-59 minutes per machine compared to manual cleaning. |
2. Filter material cost |
At present, the manual cleaning method for filter elements is knocking, tapping, and stepping, which seriously affects the efficiency and service life of the filter elements. The filter elements should be replaced within 1-2 months, and each filter element costs about 12-15 yuan. During the testing process, the filter element undergoes strong backwashing and brushing, resulting in a service life of 4-6 months or even shorter. 18 filter cartridges per machine, based on 10 units, for 12 months, the cost of each filter cartridge is 12 yuan, calculated as: 10 * 18 * 12/2 * 12/12=1080 yuan/month |
Based on 18 filter elements per machine and 10 units, the cost of each filter element is 12 yuan (machine cleaning, approximately 4-6 months to replace the filter element) for 12 months. Calculated as 10 * 18 * 12/4 * 12/12=540 yuan/month
|
Machine cleaning can save 540 yuan in filter consumption per month compared to manual cleaning. |
3. Water consumption |
At present, each machine consumes 0.5-0.6 tons of water per month, and the estimated water fee is about 35-40 yuan/ton. For the same water source, if 10 machines are used, the traditional machine costs 0.5 * 10 * 35=175 yuan/month |
At present, each machine consumes 0.5-0.6 tons of water per month, and the estimated water fee is about 35-40 yuan/ton. For the same water source, if calculated based on 10 machines, 0.5/10 * 35=1.75 yuan/month
|
Machine cleaning saves 173.25 yuan in water bills per month compared to manual cleaning. |
4. Wastewater amount |
Cleaning the filter element once every 3 days for one machine, calculated based on 10 machines: 0.5 * 100 * 35=1750 yuan/month |
Cleaning the filter element once every 3 days for one machine, calculated based on 10 machines: 0.5/10 * 100=5 yuan/month |
Machine cleaning saves 1745 yuan in wastewater per month compared to manual cleaning. |
5. Labor cost |
Each person's monthly salary is approximately 3000-3500 yuan, calculated based on 10 machines: 3500/30/10 ≈ 11.67 yuan/machine |
11.67/30=0.389 yuan/unit |
Save 11.281 yuan per unit per month. |
6. Electricity consumption |
/ |
The power of this device is 2.2KW, calculated based on 10 machines and 60 minutes: |
/ |
7. Cleanliness |
In the process of manual inspection and cleaning, the filter element needs to be peeled off, and the cleanliness can only reach 50% -60%. Only the surface of the filter element can be cleaned, and the internal structure cannot be cleaned completely, resulting in the filtration effect not meeting the expected filtration effect, increasing the pressure for the normal use of the filter element, and affecting the service life of traditional filtration machines. (During the cleaning process, professional personnel are responsible for cleaning and testing. Non professional cleaning personnel may have poorer cleaning and testing results.) |
During the testing process, the filter element undergoes strong backwashing and brushing to effectively clean the inside and outside of the filter element, resulting in a more significant cleaning effect and extending the service life of the filter element. |
/ |
8. Total cost |
1080+175+1750+3500=6505 yuan/month |
540+1.75+5+3.89+8.07=558.71 yuan/month |
Machine cleaning saves 5946.29 yuan per month compared to manual cleaning. The fully automatic filter cleaning machine is more cost-effective and can improve work efficiency, showcasing better cleaning results. |
Note: The above data is estimated and for reference only. | |||
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