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Grid type ball mill
Grid ball mill is a key equipment for crushing materials after they have been crushed. Ball mills are widely used in cement, silicate products, new bu
Product details

Introduction to Grid Ball Mill

格子型球磨机

Grid ball mill is a key equipment for crushing materials after they have been crushed. Ball mills are widely used in the production industries of cement, silicate products, new building materials, refractory materials, fertilizers, black and non-ferrous metal beneficiation, and glass ceramics, for dry or wet grinding of various ores and other grindable materials. Grid ball mill is used to grind various ores and other materials, and is widely used in various sectors of the national economy such as mineral processing, construction, and chemical industry.
The grid type ball mill is more effective for fine grinding than coarse grinding. When fine grinding, the feeding particle size should generally not exceed 65mm, and the more suitable feeding particle size is below 6mm. Ball mills are widely used in metal and non-metal mines, building materials, and other industrial sectors for powder and ink processing of various ores and camouflage operations.

Grid type ball mill structure

格子型球磨机结构

The grid ball mill is mainly composed of a feeding device, main bearings, lining plates, cylinder bodies, manholes, discharge grid plates, end cover plates, large gears, couplings, transmission devices, etc.
1. The feeding device consists of a feeding chute and a feeding spiral tube. The feeding chute is equipped with a lining plate, which extends the service life of the feeding device;
2. The end cap and hollow shaft are divided into two parts and combined together. The end cap is cut from high-quality carbon steel, and the hollow shaft is cast to ensure its safe and reliable operation;
3. The hollow shaft neck at the feeding end is equipped with a reserved gap, which can reduce the errors caused by the expansion and installation of the cylinder due to temperature differences, and ensure the correct meshing of the gears;
4. The combination design of the inner lining plate of the grid type ball mill adopts different lining plate structures for different stages of the grinding process, greatly improving the grinding efficiency;
5. The main bearing adopts sliding bearings, which have good strength, plasticity, polymerization, anti friction, wear resistance, lubrication and heat transfer properties, and are easy to replace.

Working principle of grid ball mill

格子型球磨机工作原理

This grid type ball mill is a horizontal cylindrical rotating device, with outer gear transmission, two compartments, and a grid type ball mill. The material is uniformly fed into the first compartment of the mill through the feeding device and the hollow shaft screw. The compartment is equipped with stepped or corrugated lining plates and contains steel balls of different specifications. The rotation of the cylinder generates centrifugal force, which brings the steel balls to a certain height and then drops them, causing heavy impact and grinding on the material. After the material reaches rough grinding in the first warehouse, it enters the second warehouse through a single-layer partition plate. The warehouse is lined with a flat lining plate and contains steel balls for further grinding of the material. The powdered material is discharged through the discharge grate to complete the grinding operation.

Advantages of grid ball mill

1、 Good grinding effect
The discharge end of the grid type grinding machine has a grid plate with many small holes to discharge the slurry, and the grid plate of the grid type ball mill has an "isolation" effect. The impact of the medium ball will be significantly enhanced, and the crushing effect on the material will be stronger, achieving a very high grinding effect.
2、 High work efficiency
The grid type ball mill has unique grid plates and fan-shaped chambers, which can achieve low-level forced ore discharge. This means that qualified particles can be discharged in a timely manner during the ore discharge process, without staying in the ball mill for too long and affecting the grinding of other materials. Therefore, the phenomenon of over grinding is rare, and the grinding speed is fast and efficient.
3、 Easy to start
The main bearing of the lattice ball mill adopts a large-diameter double row self-aligning rod bearing, which has low friction and energy consumption. It avoids the disadvantages of some old-fashioned sliding bearings and makes the ball mill easier to start.
4、 Good lining performance
Compared with high manganese steel liners on the market, medium alloy dual medium quenched medium alloy steel ball mill liners have shown excellent cost-effectiveness and can adapt to wet grinding, dry grinding, mixed grinding, etc. of various mining rocks.
5、 Gears are durable and long-lasting
The accessory adopts a variable displacement gear, which can eliminate the root cutting phenomenon, greatly strengthen the gear with weaker bending strength, and increase the bending strength of the gear teeth by more than twice.
6、 Good wear resistance
The hollow shaft is made of cast steel and the inner lining can be replaced. The rotating large gear is processed by casting gear hobbing, and the cylinder body is embedded with wear-resistant lining plate, which has good wear resistance.

Technical parameters of grid ball mill

Specification and model

Cylinder rotation speed
(r/min)

ball load
(t)

Feed particle size
(mm)

Discharge size
(mm)

production
(t/h)

Motor Power
(kw)

total weight
(t)

Ф900×1800

36~38

1.5

≤20

0.075-0.89

0.65-2

18.5

5.5

Ф900×3000

36

2.7

≤20

0.075-0.89

1.1-3.5

22

6.7

Ф1200×2400

36

3

≤25

0.075-0.6

1.5-4.8

30

12

Ф1200×3000

36

3.5

≤25

0.074-0.4

1.6-5

37

12.8

Ф1200×4500

32.4

5

≤25

0.074-0.4

1.6-5.8

55

13.8

Ф1500×3000

29.7

7.5

≤25

0.074-0.4

2-5

75

16.8

Ф1500×4500

27

11

≤25

0.074-0.4

3-6

110

21

Ф1500×5700

28

12

≤25

0.074-0.4

3.5-6

130

25.8

Ф1830×3000

25.4

11

≤25

0.074-0.4

4-10

130

29

Ф1830×4500

25.4

15

≤25

0.074-0.4

4.5-12

155

35.5

Ф1830×6400

24.1

21

≤25

0.074-0.4

6.5-15

210

43

Ф1830×7000

24.1

23

≤25

0.074-0.4

7.5-17

245

43.8

Ф2100×3000

23.7

15

≤25

0.074-0.4

6.5-36

155

34.8

Ф2100×4500

23.7

24

≤25

0.074-0.4

8-43

245

42

Ф2100×7000

23.7

26

≤25

0.074-0.4

8-48

280

56.6

Ф2200×4500

21.5

27

≤25

0.074-0.4

9-45

280

51.8

Ф2200×6500

21.7

35

≤25

0.074-0.4

14-26

380

60

Ф2200×7000

21.7

35

≤25

0.074-0.4

15-28

380

62

Ф2200×7500

21.7

35

≤25

0.074-0.4

15-30

380

64.8

Ф2400×3000

21

23

≤25

0.074-0.4

7-50

245

58

Ф2400×4500

21

30

≤25

0.074-0.4

8.5-60

320

69

Ф2700×4000

20.7

40

≤25

0.074-0.4

12-80

380

94

Ф2700×4500

20.7

48

≤25

0.074-0.4

12-90

480

102

Ф3200×4500

18

65

≤25

0.074-0.4

According to the process conditions

630

137

Ф3600×4500

17

90

≤25

0.074-0.4

According to the process conditions

850

158

Ф3600×6000

17

110

≤25

0.074-0.4

According to the process conditions

1250

175

Ф3600×8500

18

131

≤25

0.074-0.4

45.8-256

1800

252

Ф4000×5000

16.9

121

≤25

0.074-0.4

45-208

1500

203

Ф4000×6000

16.9

146

≤25

0.074-0.4

65-248

1600

218

Ф4000×6700

16.9

149

≤25

0.074-0.4

45-252

1800

238

Ф4500×6400

15.6

172

≤25

0.074-0.4

54-306

2000

280

Ф5030×6400

14.4

216

≤25

0.074-0.4

68-386

2500

320

Ф5030×8300

14.4

266

≤25

0.074-0.4

88-500

3300

403

Ф5500×8500

13.8

338

≤25

0.074-0.4

108-615

4500

525

Note: The equipment model parameters are constantly being improved. If you cannot find the required model in the parameter table, you can contact us directly. Our technicians will configure the equipment that is more suitable for your production needs and site requirements according to your requirements.

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