Typical advantages:

• Load optimization to reduce wear and aging

• Monitor changes before wear and provide warnings

• More sensitive than vibration monitoring and laboratory analysis

• Easy to install and use

• Web based, decentralized monitoring

• Preventive maintenance greatly reduces operation and maintenance costs

Typical applications:

• Monitoring of fan gearbox

• Bearing wear monitoring

• Oil degradation monitoring

summary:

1. WearSens is a new and unique online monitoring system for oil status.

The early warning of oil condition change can ensure the timeliness of Zui's good load and prepaid maintenance, thus greatly saving operation and maintenance costs, reducing downtime and saving manpower.

2. The change in oil state is one of the precursors of particle shear and pitting corrosion in the bearing raceway.

Early detection can alert potential damage states before equipment damage occurs.

3. WearSens has better detection limits than other technologies

The relevant test data shows that even when WearSens detected oil deterioration, the standard laboratory still reported good oil condition. Vibration and particle monitoring can only be detected after equipment damage.

4. Conductivity, dielectric constant, and temperature are all accurately measured

Conductivity and dielectric constant have temperature dependence, but the temperature compensation for any pollutant is unknown. WearSens has an adaptive temperature compensation algorithm, similar to neural networks.

5. Accurate measurement of conductivity in pS/m picoSiemens/meter

Sensitive conductivity measurement can indicate the formation of compounds originating from broken oil molecules, particles, and consumption of any additives. The temperature compensation value allows for comparison at any time.

6. Relative dielectric constant is a measure of dielectric constant

As the consumption of additives decreases, the dielectric constant will decrease, and once all additives are consumed, the dielectric constant will increase again. By combining the conductivity values, a clear picture of the change in oil state can be obtained.

7. Web based Distributed Control System

Very suitable for remote or inaccessible locations, measurement values are transmitted through LAN, WLAN, or serial interfaces.

8. Domestic research and manufacturing in Germany

WearSens represents a new method for monitoring oil status in various application scenarios, which is the first in the industry to detect changes in oil status online, continuously, and accurately.

Technical parameters:

Conductivity:

Range: 0.1~100000 pS/m

Sensitivity: 0.1Ps/m

Accuracy: ± 1% ± 0.5 pS/m of the measured value

(Relative)

Dielectric constant:

Range: 1-5

Sensitivity: 1 * 10-6

Accuracy: ± 1% ± 0.0001 of the measured value

Response time: less than 45 seconds

Oil sample pressure: maximum 60barg@20 ℃

Oil sample temperature: -20 ℃~+65 ℃

Environmental temperature: -20 ℃~+65 ℃

Sensor: The flow pool and connector are made of stainless steel material

The sensor head is made of aluminum alloy material

Cable: 3 meters, shielded cable (optional extension cable)

Connector: 1/4 "or 6mm card sleeve connector optional

Power supply: 90~264V/50~60 Hz @ power consumption 0.2 watts

Size and weight:

Sensor: height 103mm x diameter 70mm@1.6Kg

Communication unit: Depth 87mm x Width 110mm x Height 30mm@0.25Kg