Flow meter type semi-automatic oil filling machine

Flow meter typesemi-automaticOil filling machine

instructions

Qingzhou Yibang Machinery Equipment Co., Ltd

Machine Description

The semi-automatic filling machine developed and researched by our company adoptsThe high-tech products completed by the new generation of microcomputer technology and numerical control technology are widely applicable filling equipment for various industries.

Controlled by microcomputer processorThis greatly improves the stability, reliability, and safety of the system.

Having multiple input signal functionsCan be equipped with various sensors.

Adopting advanced microcomputer technology, it can meet various filling requirements.

Easy to operate, easy to master, with complete functions, good universality, and high control accuracy.

Adopting fully digital automatic calibration function of computerEnsure the reliable and safe operation of the system.

Technical Parameter||Technical parameters

Filling range||Filling range100~20000ML

Accuracy||Filling precision≤5‰

Mpa||Air source pressure0.6MPa

Working pressure||Working pressure≥0.4MPa

Gas consumption||Air consumption2 L/min

supply voltage||Voltage3/N AC380V/220V

Power usage||Power≤1.5KW

Warning: The equipment must be reliably grounded, with a grounding resistance not exceeding 4 ohms.

1、 Operating instructions

The whole machine adopts an integrated design, usingPLCEasy to control, operate, and adjust, with a user-friendly human-machine interface. The main human-machine interface is as follows.

1Welcome screen upon startup

pressF1Enter the monitoring operation page after pressing the key

pressF2Enter the parameter settings page after pressing the key

2Operating status

Instructions: Press the foot switch orF5Key filling begins.

The output displays the number of production bottles from the last emptying to the current one,F7The key can clear the accumulation.

The bar chart displays the current filling progress.

3Parameter Screen

Goal: Corresponding to the set filling volume,

Actual: When significant filling errors are found during the production process, please enter the actual values separately,

F8:auto-tuning

Example of volume adjustment: Enter on the target500gThe filling capacity of the machine is500g ,1#and2#The filling valve can be set with the same or different filling amounts.

Example setting: Should be filled500gThe actual measured filling volume is450gIf it should be adjusted, input it into the corresponding filling valve450gThen pressF8Automatic calibration,

If the infusion volume error is still significant after a single calibration, multiple consecutive calibrations can be performed.

Press the up and down arrows on the left side of the screen to switch between different parameter settings.

Deceleration ratio: When filling is about to be full, foam or liquid may splash out of the bottle mouth due to high flow rate, so slow down the filling.

Deceleration example: The target is set to100g,The deceleration ratio is set to90%,The machine fills at high speed until90gAdjust to slow filling.

4Adjustment of filling speed

Adjusting the frequency converter can change the filling speedP17The parameters correspond to high-speed filling speed,

parameterP19Corresponding to low-speed filling speed.

Adjustment example: Continuously press the frequency converterMODEPress the key until the screen displaysPXX(XXFor any two digits)Adjust according to the up and down arrows toP17perhapsP19, pressENTERConfirm with the key and use the up and down arrows to adjust the corresponding value. pressENTERConfirm.

2、 General fault handling

4、 Equipment debugging

1Debugging of filling head workstation

After the equipment is powered off, adjust the vertical spacing accurately according to the size of the production bottle, align with each bottle mouth, and precisely adjust the position of the diving rod and bottle mouth.

2Debugging of various parameters

Refer to the above section for appropriate adjustments to the definitions of each parameter.