one、Overview of Emulsification Tank

The function of an emulsion tank is to dissolve one or more materials (water-soluble solid phase, liquid phase, or gel like substance, etc.) in another liquid phase and hydrate them to form a relatively stable emulsion. Widely applicable for emulsifying and mixing raw materials such as edible oils, powders, and sugars. Emulsification tanks are also used for emulsifying and dispersing certain coatings and paints, especially for certain insoluble adhesive additives such as CMC and xanthan gum.

two、Scope of application of emulsion tank

Emulsifying tanks are suitable for the production of industrial products such as cosmetics, pharmaceuticals, food, chemicals, dyes, printing inks, etc., especially for substrates with high viscosity and solid content ratios

three、Scope of use of emulsion tank:

(1) Cosmetic industrial products: face cream, lotion, lipstick, shampoo, etc

(2) Pharmaceutical industry products: ointments, syrups, eye drops, antibiotics, etc

(3) Food industry products: jam, cream, margarine, etc

(4) Chemical industrial products: chemical drugs, synthetic adhesives, etc

(5) Dyeing industrial products: pigments, titanium oxide, etc

(6) Printing Ink: Color Ink, Resin Ink, Newspaper Ink, etc

(7) Other: pigments, waxes, coatings, etc

Emulsification tank

4、 Structural characteristics of emulsion tank

The biggest difference between an emulsification tank and a reaction vessel, stirring tank, enzymatic hydrolysis tank, etc. is the difference in the stirring system. The emulsification tank uses a high-speed emulsification head as the stirring system, with a high rotation speed, generally 1400r/min or 2900r/min. Compared to the rotation speed of ordinary reaction vessels, which is 0-500r/min, the rotation speed is high, the efficiency is high, and the stirring form is special. The working principle of the emulsifying head: The centrifugal high-speed emulsifying head can generate a huge rotational suction force during operation, which rotates and sucks down the material directly above the rotor, and then throws it at high speed towards the stator. After high-speed shearing, collision, and crushing between the rotating stator, the material is collected and discharged

Spit out from the mouth. At the same time, the anti vortex baffle at the bottom of the tank converts the rotational force into up and down tumbling force, so as to evenly mix the materials inside the tank, prevent the powder from accumulating and aggregating on the liquid surface, and achieve the purpose of hydration emulsification Except for the difference in the stirring system, the other configurations are basically the same as the reaction kettle. Our company's designed emulsifying tank not only uses this high-speed emulsifying head, but can also be matched with frame type stirring, scraping wall stirring, and other suitable materials.5

Advantages of emulsion tank