Product Description:

Product Description:

The drip irrigation fertilizer production line adopts a PLC automatic control system. The process flow design, equipment structure design, and material selection of the production line meet the requirements of anti-corrosion. The equipment can be easily cleaned, and all parts in contact with the material are made of stainless steel.

Product Features:

1、 Integrating ingredients, mixing, and packaging, all of which are automated

2、 Mix 3-10 types of materials automatically according to the weight ratio specified in the formula, mix evenly, and automatically measure, fill, and package according to the 5-10Kg/bag specification.

3、 Use pre made plastic woven bags, with the inner bag heat sealed and the outer bag sewn with thread; Semi automatic filling and sealing of manual bagging; Sealed tightly and with good sealing performance

4、 The process flow design, equipment structure design, and material selection of the production line meet the requirements of anti-corrosion, and the equipment can be easily cleaned. All parts in contact with the material are made of stainless steel

5、 Because some materials contain crystalline water, they are prone to moisture absorption and liquefaction at high temperatures; The equipment on this production line has fast batching and mixing speeds, with less contact time between materials and air during the production process, and will not absorb water or regain moisture

6、 Accurate measurement, ingredient accuracy of ± 0.1% - ± 0.2%, uniform and efficient mixing

7、 The ingredient system can store multiple formulas, making formula modification convenient; Can achieve multiple specifications of ingredients and packaging, including 5kg/bag and 10Kg/bag

8、 Compact equipment layout, low energy consumption, energy-saving and efficient

9、 Easy operation and maintenance, stable performance, low failure rate, and reliable operation

10、 Smooth flow of people and logistics, high degree of automation, reducing manual labor

Five major systems of drip irrigation fertilizer production line:

1、 Fully automatic batching system

Automatically complete the batching of several raw materials according to the set weight ratio. The batching system completes the batching of each material in sequence according to the set order and weight. Firstly, the horizontal screw machine of silo 1 feeds the weighing scale hopper, starting with large feeding. When the weight of material 1 approaches the set value, it automatically changes to fine feeding. When the weight reaches the target value, silo 1 stops feeding; Complete the batching of materials 2, 3, 4, 5 in sequence according to the same principle; Several materials have been mixed and received a discharge signal from the control system. The weighing hopper's door opening and closing mechanism is activated to open the material door for discharge; The material is discharged completely, the material door is automatically closed, and the next batching process begins.

2、 Weighing system

Adopting the most advanced electronic weighing technology and highly intelligent weighing controller, the measurement speed is fast, the accuracy is high, and the performance is stable and reliable. Imported 304L stainless steel without embroidery.

3、 Airflow transportation

Advantages: Large output, no residue in intermediate links

4、 Automatic mixing system

1. The prepared materials are automatically unloaded into the mixer, and the main control system automatically controls the mixing, unloading, and opening/closing of the material door. The mixing time and unloading time can be digitally set to ensure uniform mixing.
2. Double screw belt mixing mechanism, uniquely designed, allows for three-dimensional composite movement of materials in left, right, up, and down directions, enabling rapid and uniform mixing.
3. The unloading mechanism is designed with pneumatic opening and closing doors, which can unload the material cleanly except for a small amount of material stored at the bottom of the cylinder.
4. The loading position detection switch on the upper cover of the mixer will sound an alarm if the material level is still high when the unloading mechanism is closed.
5. All parts in contact with the material are made of imported 304L stainless steel.

5、 Packaging system

Packaging scale: 1. Materials: Powdered granular materials such as phosphate fertilizer, chicken manure, drip irrigation fertilizer, organic fertilizer, etc;
2. Measurement range: 25-50kg;
3. Measurement speed: ≥ 240 packs/hour
4. Measurement accuracy: ± 0.5% (reference, ± 100g~± 250g)

Conveyor: It brings reduced labor and increased product output to enterprises, fundamentally solving the energy and financial control of personnel management for customers.

Sealing machine: a mechanical device that seals containers filled with packaging materials. After the product is loaded into the packaging container, it is used to seal and store the product, maintain product quality, and avoid product loss. Suitable for filling materials of different viscosities of liquids and slurries, and packaging containers of different shapes and capacities.

technological process:

Raw material package conveying ->feeding to each raw material warehouse mouth ->computerized batching according to the formula (electronic weighing) ->automatic unloading ->automatic lifting ->automatic mixing uniform ->automatic unloading to the quantitative packaging machine warehouse (automatic level control) ->automatic weighing and measuring ->automatic filling ->conveying ->inner bag hot sealing ->outer bag seam packaging