With the increasing functionality and smaller size of electronic products, the curve dividing machine (dual worktable) is becoming more and more versatile,PCBThe density of chips on the board has become very high, which was previously caused by manual board splittingThe chip's
There are many problems such as cracking and short circuits, and the efficiency of manual board splitting is very low, which cannot keep up with the fully automated SMT production line. The fully automatic optical positioning and cutting machine is mainly used for dividing and drilling circuit boards,
Especially for highly integrated smartphones,MP3Divide the waiting board. It replaces manual sorting, improves product quality, and reduces scrap rates.
LK-DM20It is a machine that uses a milling cutter to operate at high speed to connect multiple piecesPCBBoard dividing machine equipment that divides according to pre edited paths. Replacing manual breakageC-CUTorPUSHThe Cut
Cutting defects, improving product quality, and reducing scrap rates, this program uses a human-machine interface for the splitting machineWindowsXPHomework system, concise and user-friendly interface design, automatic cutting path correction system
Unified, high pixelCCDProgram production, block program and single step program editing and modification, and interactive work between the two platformsPCBThe loading and unloading device can effectively reduce the waiting time of the machine, thereby achieving
Ideal production efficiency.
Configure high pixelCCDMagnifying lens, auxiliary program teaching and editing functions, higher and more accurate precision, clearer images.
automaticMARKThe point positioning correction system has real-time display and simulated route tracking of the moving path, which is clear at a glance. It has automatic alignment correction function and higher cutting accuracy,PCBAs long as3mmof
Within the range of deviation, machine vision can perform automatic route correction, relaxing the accuracy requirements for operators when placing boards and greatly improving work efficiency.
The left and right workbench copying, block copying, display, multi angle connection board copying, single step tracking modification function, and block editing modification function of the program accurately simplify the time required for program production,
Improve editing efficiency. High power imported fan made vacuum cleaner and10VThe high-voltage static elimination device has a more ideal vacuum cleaning effect and lower noise.
Tool life monitoring, the milling cutter will automatically rise and fall to another uncut blade position after cutting a certain distance. The up and down distance and frequency can be set according to the blade length to extend the milling cutter
life.
Transparent safety door design makes the processing process clear at a glance, with emergency stop and deceleration when opening the door50%There are two ways of operation for different customers to choose from, and emergency stop is provided to prevent accidents during processing
An operating environment for security checks. Slow down50%It is to facilitate the monitoring of the machining process by programmers during programming.
Using two platforms for sliding, exchanging, processing, and placingPCBSubstrate reduces waiting time and increases yield.
Simultaneously providing imported and domestically produced spindles to meet different customer needs.
Speed and accuracy
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FutureDouble worktable cutting machine, with a speed of up to100mm/sPositioning speed500mm/sCan cut continuously without interruption during loading and unloading. A high-quality shaft system enables the system to accelerate and decelerate quickly, reduce synchronization time, improve productivity, while maintaining high precision. |
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programming |
The system uses high resolutionCCDvideo camera. The software allows users to write cutting trajectories within minutes. There is no limit to the number of stored programs. |
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Hardware reliability
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FutureUse high-quality hardware to ensure high rigidity and high performance. All lead screws are covered to prevent dust and dirt from entering, thereby improving the lifespan and performance of the shaft. |
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Mechanical characteristics: |
Operating System: |
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Drive system: |
Spindle speed:40000r/min |
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Drive system motor:
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Yaskawa servo motor from Japan |
Cutting performance: |
100mm/s |
Repetitive accuracy of drive system: |
±0.02mm |
Cutting speed: |
maximum100mm/SDepends on the material of the circuit board and cutting quality |
resolving power: |
±0.01mm |
Cutting stroke: |
Unilateral cutting stroke400*300mm |
to configure: |
X、Y、ZThree axes |
Cutting accuracy: |
0.05mm,Contour of lines and curves |
workbench |
Spindle: |
domestic |
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PCB positioning: |
Special or standard fixtures |
Cutting tools: |
Cutting stroke100-300mIt needs to be replaced later, depending onPCBAnd fixtures |
Loading and unloading method: |
Manual method |
Security settings: |
Whole machine emergency stop switch, spindle emergency stop switch, spindle motor overheating and servo motor overload detection |
Circuit board thickness: |
0.4mm-4mm |
Noise: |
nothing |
Spindle motor |
System Interface Window System Personal Computer |
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Power: |
0.5kw |
vision system |
CCDcamera |
Maximum speed: |
40000r/min |
Compilation Cheng |
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Cooling method: |
Air cooling |
Editing function: |
Using visual point-to-point manual teaching, the visual system operates without load and the cutting point operates without load |
Cutting tools: |
Standard tool diameter3.175mm(1/8") |
Variable function: |
Tool diameter compensation, tool wear compensation |
vacuum system |
Run monitor |
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power |
3KW |
Cutting point
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Tool life tracking, tool wear compensation
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Filtering: |
Vacuum cleaner/Vacuum up and down |
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Electrical supply |
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Power Supply: |
380v, three-phase50HZ 3KW |