Zhengzhou Yuxiang Machinery Equipment Co., Ltd
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Chinese medicine extraction and concentration pilot unit
Overview: 1. This device has the advantages of small footprint, exquisite production, complete supporting facilities, and easy operation
Product details







summary:

This device has the advantages of small footprint, exquisite production, complete supporting facilities, and easy operation. Especially suitable for small-scale and multi variety production methods.

2. This equipment is equipped with supporting accessories such as vacuum pump, liquid pump, filter, liquid receiving tank, control cabinet, etc. The equipment is divided into steam heating and electric heating. After purchasing the equipment, only water, electricity or steam need to be connected

It can be used immediately after being driven.

3. The equipment is fully functional, suitable for water extraction and alcohol extraction, capable of atmospheric and negative pressure extraction, and can recover volatile oils. Configure vacuum converter and control box, easy to operate, can achieve room temperature

Extraction and low-temperature concentration; Extraction and concentration at room temperature; Process requirements for low-temperature extraction and concentration.

4. The electric heating structure design is advanced, efficient, safe, with fast heating and cooling, and uniform heating. The tank is equipped with a safety pressure relief device to ensure safe use.

5. It can achieve reflux extraction process, reduce extraction and concentration time, and save solvents.

6. Unique oil-water separator design, integrating vacuum conversion function to achieve better oil-water separation effect. Made of glass material for easy observation.



Purpose:

This multifunctional extraction, concentration, and recovery pilot equipment is particularly suitable for research institutions, universities, hospitals, and pharmaceutical factories to develop new products and produce them in small quantities. Or the extraction and concentration of valuable drugs, or plants

The low-temperature extraction and concentration of fresh products have been successfully applied in factories. The equipment has successfully entered the foreign market due to its multiple functions, good performance, compact structure, and excellent mechanical performance.

Small scale multi-functional extraction and concentration unit, small extraction and concentration tank, laboratory extraction and concentration principle:

Put the prepared material into the extraction tank, add 5-10 times the amount of solvent (solvent properties and amount added according to the process requirements) at once, soak for a certain period of time, then turn on the steam valve to heat it up. Generally, take

Heating with a jacket (direct steam heating is only used when extracting aromatic oil from water), after a set time of boiling, the higher temperature extraction liquid can be continuously filtered through a filter screen from the bottom of the extraction tank

Then it goes to the filter and enters the concentrator. Steam is generated during concentration and enters the condenser, becoming condensate, which is sprayed as a new solvent into the extraction tank; Extract the secondary steam generated in the tank and cool it through the condenser

Condense into condensate and fall back into the extraction tank. All the steam generated by the solvent is converted into condensate through heat exchange and returned to the extraction tank. The secondary steam is fully utilized in the process, forming a new one

Solvent reflux extraction ensures high gradient mass transfer and high-speed dissolution of solutes and solvents in medicinal materials. So this equipment has excellent performance in energy saving and maintaining solvent balance.

The new solvent dissolves the soluble substances in the medicinal herbs from top to bottom through the medicinal layer, reaching the bottom of the extraction tank and then being drawn into the concentrator. Repeat the above process, and the resulting solvent is extracted and concentrated (recovered)

After multiple cycles, the extraction solution becomes colorless. At this point, the extraction solution stops being drawn into the concentrator. The concentrator continues to concentrate until the required specific gravity (1.1-1.25) of the liquid extract is reached, and then releases it

spare.


Main technical parameters:
Parameters/Model TNH-20 TNH-50 TNH-100 TNH-200 TNH-300 TNH-500
Extraction tank Capacity (L) 30 65 125 250 375 550
Effective volume (L) 20 50 100 200 300 500
Working pressure of jacket (Mpa) 0.15 0.15 0.15 0.15 0.15 0.15
Container working pressure (Mpa)
0.09
0.09
0.09
0.09
0.09
0.09
Concentration Tank Capacity (L) 30 65 125 250 375 550
Effective volume (L)
20
50
100
200
300
500
Vacuum degree inside the tank (Mpa)
0.08
0.08
0.08
0.08
0.08
0.08
Heating tube working pressure (Mpa)
0.09
0.09
0.09
0.09
0.09
0.09
Hot reflux working reflux rate (L/H)
10
20
40
80
120
180
Voltage (V) 380 380 380 380 380 380
Vacuum pump power (KW) 1.5 1.5 1.5 2.2 3 3
Liquid pump power (KW) 0.75 0.75 0.75 0.75 0.75 0.75
Electric heating power (KW) 6+6 12+12 15+15 18+18 24+36 36+48
Temperature display range 40-100 40-100 40-100 40-100 40-100 40-100
Heating medium Steam, thermal oil, water Steam, thermal oil, water Steam, thermal oil, water Steam, thermal oil, water Steam, thermal oil, water Steam, thermal oil, water


Schematic diagram of multifunctional extraction and concentration
1. Sampling valve; 2. Heater; 3. Slag discharge hole; 4. Polyurethane insulation layer; 5. Reflux valve; 6. Recycling distilled water valve; 7. Oil water separator; 8. Oil drain valve;

9. Cooling water inlet; 10. Coolers; 11. Mixing motor; 12. Condenser; 13. Extract the straight through valve; 14. Condensed water outlet; 15. Gas liquid separator; 16. Mixing motor;

17. Concentrated straight through valve; 18. Vent valve; 19. Concentrator tank; 20. Mixing blade; 21. Discharge port; 22. Adjust the feet; 23. Material pump; 24. Vacuum pump;

25. Pipeline filter; 26. Discharge valve; 27. Concentrator tank feed valve; 28. Pipeline sight glass; 29. Hot reflux valve; 30. Air release valve; 31. Feeding port
Production process flow chart












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