1、 Introduction to Production Line
The scrapped car crushing production line is a fully automatic vehicle crushing and sorting equipment produced by Henan Xingming Machinery to address the problem of manual dismantling in major waste vehicle processing centers. This series of equipment is equipped with international advanced level and can achieve the separation of scrapped cars from iron, copper, aluminum, plastic, rubber, wood, leather, and glass, thus realizing the classification, integration, and recycling of resources to achieve the fundamental purpose of recycling. At present, the number of cars in China is 172 million, and with the improvement of living standards and the development of people's livelihoods, the automation of scrapped car dismantling work will become the main trend in the development of this industry in the future. The emergence of scrapped car production lines will effectively alleviate the pressure on employees, achieve automated dismantling and crushing of scrapped cars, and thus complete the relevant regulations of the Ministry of Public Security on the disposal of scrapped vehicles. In terms of equipment composition, the Xingming scrapped car dismantling production line mainly consists of a feeding conveyor, a double axis metal shredder, a discharge conveyor, a metal crusher, a sorting system, a central dust collector, and a centralized control cabinet. With the assistance of this equipment, it can complete the irreversible crushing of scrapped car engines and front and rear axles, complete resource classification and recycling, and achieve high profitability goals in the automotive dismantling industry.
2、 Working principle
Scrap car crushing processing is a processing method that uses a crusher to crush metals, and uses a sorting system to sort the crushed metals to obtain pure and high-quality metals. Its working principle is that under the continuous drive of high-speed and high torque motors, the hammer heads on the crusher rotor alternately strike the metal inside the chamber. Under strong impact, the metal is torn and squeezed into a certain specification of crushed steel, which is then processed by sorting equipment to obtain high-quality crushed steel with high purity. When hard objects such as iron blocks that cannot be broken enter the cavity, the iron protection device will automatically release them and then reset immediately, without affecting the normal operation of the equipment. The multi-point hydraulic lubrication control system ensures dual protection of bearing lubrication and overload protection for the machine Sort various non-ferrous metals such as copper, aluminum, lead, tin, etc. Effectively reduce the sulfur content of molten steel. During smelting, due to the good uniformity of the metal and increased packing density, the magnetic field and heating inside the furnace are uniform, and the melting rate of the molten iron is accelerated. It has the characteristics of both power saving and fast speed.
3、 Product advantages
1. The blades of the scrapped car crushing production line are meshing blades refined from high alloy, which have good crushing effect on any high hardness material.
2. The deceleration motor drive of the scrapped car crushing production line saves 20% of electricity compared to other can crushers.
3. The scrapped car crushing production line starts smoothly without much noise, and is installed on a foundation with very low noise.
4. The strong structure of the scrapped car crushing production line is equipped with dense reinforcing plates to ensure the strength of the box body.
5. The scrapped car crushing production line can be equipped with conveyor belt feeding equipment. Expanded the scope of processing and recycling; High value space; Convenient and efficient transportation.
4、 Product performance
The hole size of the screen of the scrapped car crushing production line equipment can be customized according to the user's requirements. The equipment adopts a special durable rotor disc with a unique design, thickened cast steel material, and is heat-treated to save power, increase stability, wear resistance, impact resistance, and durability. The crushed materials from the scrapped car crushing production line are separated into iron metal materials, non-ferrous metal materials, and non-metal materials through vibration conveyors, belt conveyors, and magnetic sorting systems, and then sent out for stacking by their respective conveyors. Nonferrous metals and non-metallic materials will be searched again by magnetic separation equipment on the conveyor, picking out free iron metal materials to improve the recovery rate of iron metal materials. At the same time, manually selecting non-ferrous metals can improve the recovery efficiency. The scrapped car crushing production line has low noise, no pollution, high crushing efficiency, fine discharge, and uniform particles. The price of the scrapped car crushing production line is very cheap, and the price of the scrapped car crushing production line varies in the market according to different models.
5、 Production line composition planning
The production line is divided into two systems in terms of equipment composition, namely the whole vehicle crushing coarse crushing system (which can replace gantry shears) and the automobile crushing fine crushing system. With the cooperation of this system, the transformation of scrapped cars from car bodies to metal particles is completed, realizing the separation of scrapped car waste and effective resources. In terms of production line planning, the Henan Xingming Machinery scrapped car crushing production line is divided into processing 10 vehicles per hour and processing 60 vehicles per hour (if a larger production line is needed, customized production can be carried out). In terms of equipment configuration, this production line consists of conveying devices, coarse crushing devices, fine crushing devices, sorting devices, dust removal devices, centralized control systems, auxiliary equipment, etc.
6、 Technical parameters
| model | power | Scope of application | Processing capacity (kg/h) | Dimensions (mm) | Approximately weight (t) |
| XM800PSJ | 37-55 | Easy to pull cans, thin iron sheets, lightweight metals | 700-1000 | 3800*1600*1800 | 3.2 |
| XM1000PSJ | 45-75 | Small metal packaging materials, cans, scrap iron sheets | 800-1500 | 2560*1800*2200 | 7.6 |
| XM1300PSJ | 90-150 | Medium sized scrap metal blocks such as bicycles, motorcycles, and electric scooters | 2000-4000 | 4000*3500*3200 | 11.5-26 |
| XM1600PSJ | 200-280 | Medium sized scrap metal blocks such as car cutting parts and paint buckets | 4000-10000 | 4800*4000*3800 | 16.6-35 |
| XM1800PSJ | 220-315 | Scrap cars and other large scrap metal blocks | 8000-12000 | 4800*4100*4000 | 32-48 |
| XM2000PSJ | 315-450 | Scrap cars and other large scrap metal blocks | 8000-12000 | 5000*4500*4300 | 35-65 |
| XM2400PSJ | 630-900 | Large metal packaging materials, car shells | 15000-21000 | 6300*4800*4500 | 85-120 |
