What are the commonly used CNC systems for gear hobbing machines? How much is a CNC system for a gear hobbing machine?

6TA Six Axis Hobbing Machine CNC System Features:

functional characteristics

Number of control axes: 5 feed axes, 2 simulated spindles;

Number of linkage axes: 3 axes

8-inch widescreen LCD with a resolution of 800 × 480

Adopting 32-bit high-performance CPU and ultra large scale programmable device FPGA

56M user storage space

Real time all-round self diagnostic function, displaying various system statuses in real-time

Feed per minute, feed per revolution

Metric and British input methods

Machine tool returns to reference point

Rapid magnification: F0, 25%, 50%, 100%, a total of four levels for real-time adjustment

Feed rate: 0-150%, a total of sixteen levels of real-time adjustment

1-way spindle encoder feedback, the number of spindle encoder lines can be set (100p/r~5000p/r)

Transmission ratio between encoder and spindle: (1-255): (1-255)

Spindle speed: can be given by S code or PLC signal, with a speed range of 0r/min to 9999r/min

Spindle ratio: 50% to 120%, with a total of 8 levels of real-time adjustment

Interpolation methods: Linear interpolation, arc interpolation (supports three-point arc interpolation)

Spindle constant linear velocity control

ISO code, supports statement macro code programming, supports relative coordinate, absolute coordinate, and mixed coordinate programming

Program Call: Supports macro program calls with parameters and nested 4-level subroutines

Independent reverse clearance compensation for each axis

Pitch error compensation: The number of compensation points, compensation interval, and compensation origin can be set

Tool radius compensation, tool length compensation, tool wear compensation, tool life management

Knife deviation execution method: modify coordinate method, tool movement method

Maximum speed and independent acceleration/deceleration settings for each axis

Emergency stop, hardware travel limit, software travel check

Switching between Chinese and English pages

Display real-time time, number of processed items, processing time and other information

Various interpolation instruction functions and M, S, T functions, etc

Data backup, recovery, and upgrade functions

The maximum fast movement speed can reach 60m/min

The maximum cutting speed can reach 30m/min

Cutting feed: Front acceleration and deceleration linear type, Front acceleration and deceleration S-shaped type, Rear acceleration and deceleration linear type, Rear acceleration and deceleration exponential type

Fast movement: front acceleration and deceleration straight line type, front acceleration and deceleration S-shape type, rear acceleration and deceleration straight line type, rear acceleration and deceleration index type

The starting speed, ending speed, and acceleration/deceleration time are set by parameters

The system has a forward-looking function, which can read up to 15 NC programs in advance, enabling high-speed and smooth interpolation of small line segments, suitable for part processing

Special advantages of the 6TA six axis hobbing machine CNC system:

Precision advantage

Screw pitch compensation, memory type pitch error compensation, maximize machining accuracy

1ms high-speed interpolation, with control accuracy of 1 μ m and 0.1 μ m optional, significantly improves the efficiency, accuracy, and surface quality of part processing.

Interface advantages

Users can edit the I/O logic control by themselves, with 36 inputs/36 outputs, and the input signal can achieve online switching between high and low levels

PLC program communication download

USB removable USB copy interface, capable of implementing USB DNC function, external massive storage, system upgrade, parameter and ladder map copy/restore

RS232: Bidirectional transmission of part programs, parameters, and other files, supporting PLC program and system software serial port upgrades

Can be equipped with external handwheel or panel handwheel

Spindle frequency conversion control, feed axis pulse control

Operational advantages

Full screen editing system, online modification of knife repair, parameters and other operations

Two dimensional tool path display, with graphics that can be enlarged, reduced, or translated freely, and the orientation of the graphic coordinate system can be changed

It can achieve multi-level password protection, such as program, parameter, and ladder diagram protection, which is convenient for on-site management

Compatible with mainstream CNC system instruction codes both domestically and internationally

Real time adjustment of spindle speed

Any program segment starts processing, any tool number starts processing

During the processing, switch between single segment and continuous at will

Support program/program segment/word retrieval, modification, deletion, copying, and pasting

Can view alarm records for easy identification of program errors or machine malfunctions

Support the help function, which allows you to view the code meaning and operation instructions

Support online editing of PLC

Supports multiple PLC programs (up to 20), and the currently running PLC program can be selected

Switching between Chinese and English interfaces

User defined I/O

The CNC system 6TA of the gear hobbing machine adopts a 32-bit high-performance CPU and a large-scale programmable chip FPGA. Real time control and hardware interpolation technology ensure high efficiency at the μ m level accuracy of the system. The editable PLC makes the logic control function more flexible and powerful. The 6TA CNC hobbing machine system can control 5 feed axes, 2 simulated spindles, 1ms high-speed interpolation, and 0.1 μ m control accuracy, significantly improving the efficiency, accuracy, and surface quality of part processing.

Where is a CNC system manufacturer for gear hobbing machines? How to choose a CNC system for gear hobbing machine?

The 6TA hobbing machine CNC system is a cost-effective CNC hobbing machine system independently developed by domestic machine tool manufacturers. The worktable rotation, rolling cutter spindle rotation, tool holder slide vertical feed, and worktable horizontal feed of this system are all controlled by AC servo digital control to meet the requirements of their respective movements and combined movements. It is also possible to achieve tangential feed of the rolling cutter and automatic indexing of the tool holder through numerical control. This CNC gear hobbing machine system not only has all the functions of a universal gear hobbing machine, but also can process non-circular gears. Through programming, it can achieve various automatic cycles, such as processing multiple gears in one installation. When the machine tool has automatic workpiece clamping and automatic up and down devices, it can achieve single machine automation. When it has an automatic tool replacement device, it can be incorporated into a flexible gear machining system. At the same time, it also has a foolproof operation function. Operators generally only need to input parameters such as the number of teeth, module, height, and helix angle of the rolling cutter and workpiece, and can process gears through simple tool alignment.