Yancheng Haiyun Environmental Engineering Technology Co., Ltd
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20T/h Chain Furnace SCR Stripping System
Design Data Number Project Name Unit Data 1 Performance Data 1
Product details

design data

Serial Number

Project Name

unit

data

1

performance data



1.1

General data




-NSR

mol/mol

1.05


NOx concentration


300


- Removal rate

%

94


Ammonia escape from denitrification device

ppm

10


- Availability rate of denitrification device

%

≥95


The impact of denitrification devices on boiler efficiency

%

0.5

1.2

consumables




- Reducing agent

kg/h

360 (20% ammonia solution)


- Electricity consumption (shaft power of all continuously operating equipment)

kW

20


- Instrument compressed air

m3/h

20

1.3

Noise level (maximum)




- All devices (measured 1 meter away from the sound source)

dB(A)

≤85

2

mechanical part



2.1

Ammonia tank



(1)

material


304

(2)

Effective volume

m3

40

(3)

outside diameter

m

3.2

(4)

height

m

5

(5)

wall thickness

mm

6

(6)

Design pressure

MPa

Atmospheric pressure

(7)

Working pressure

Mpa

Atmospheric pressure

(8)

Design Temperature

50

(9)

operation temperature

30

2.2

Ammonia water supply pump



(1)

type


multistage centrifugal pump

(2)

quantity

tower

2 (one for use and one for backup)

(3)

KPa

Mpa

1.4

(4)

power

kW

2.2

(5)

internet traffic

M3/h/unit

3

2.3

Ammonia spray gun



(1)

model


FM25

(2)

quantity

branch

2

(3)

material


stainless steel

2.4

reactor



(1)

Total number of reactors

tower

1

(2)

Reactor cross-sectional dimensions

mm× mm

3910×2030

(3)

Reactor body height

mm

8000

2.5

catalyst



(1)

Number of catalyst bed layers

storey

2+1

(2)

Catalyst type


Cellular type

(3)

Catalyst substrate


V2O5-WO3-TiO2

(4)

catalyst volume

m3

7.52

(5)

Catalyst line velocity (LV)

m/s

5.09

(6)

SO2 conversion rate

%

<1

(7)

Chemical lifespan

h

16000

(8)

mechanical life

h

80000

2.6

Drainage ditch



(1)

material


concrete

(2)

Length x Width x Depth


0.3×0.3×0.5

3

Electrical part



3.1

MCC cabinet




380V low-voltage switchgear


MNS cabinet

4

Instrument control part



4.1

Instrumentation and control equipment



4.1.1

Field Device



4.1.1.1

Analog measurement




temperature measurement




thermocouple


K-type


Compensation wire


Please refer to the equipment list for details


thermal resistance




factory

Please refer to the equipment list for details


Thermal resistance material (Pt100 scale)

Pt100


Basic error limit

±%

±(0.15+0.002|t|)


Measurement range (maximum and minimum values)

0~300


Resistance value at 100 ℃

138.51


Flow Measurement




flowmeter




factory

Please refer to the equipment list for details

Electromagnetic principle and Coriolis principle flow rate


Measurement element type


Electromagnetic principle and Coriolis principle flowmeter


accuracy class

<0.1%


pressure transmitter




factory

Please refer to the equipment list for details


Model specifications

3051


Working principle

Capacitor/Monocrystalline Silicon


accuracy class

<0.1%


Pressure transmitter (absolute pressure)


not have


Level Measuring




level transmitter


ultrasonic


factory

Please refer to the equipment list for details


Measurement element type



Working principle

Principle of sound wave reflection


measuring range



accuracy class

<0.1%


Electrical parameter measurement


Refer to the electrical section

4.1.2

Switching measurement




factory


Please refer to the equipment list for details


Model specifications




Number of switch closures (repeatability)




CONTACT CAPACITY

V/A

220ACV/5A

4.1.3

actuator




pneumatic actuator




factory

Please refer to the equipment list for details


Type

Intelligent integration


Gas source

MPa

0.4~0.6


Torque

Nm

Depending on valve torque


Number of limit switches

2


position transmitter



Control accuracy



4.2

Local/body control device




Purpose:



factory

domestic


model



Junction box, control cabinet, terminal block




factory

domestic


model



Length x Width x Height

mm

Determine according to engineering needs


Cable connection technology


connecting terminal


Transmitter bracket




Material Science



Anti corrosion: such as hot-dip galvanizing treatment


stainless steel


Size

mm

Determine according to engineering needs


Protective casing for instrument sensors


IP65


factory

Please refer to the equipment list for details


Type



Material Science

Aluminum plastic or stainless steel


heating element



Panel and cabinet in equipment room




factory

Please refer to the equipment list for details


Type

Please refer to the equipment list for details


protection grade

IP

IP54


Length×Width×Height

mm

According to needs


Number of SCR devices/auxiliary devices


According to needs

4.3

control system


SUPCON

Equipment and Material List

one

Reduction agent preparation spray system

1

Ammonia storage tank

φ3.2×5 SS304

seat

1

Yancheng Haiyun Environment


2

Drainage ditch

0.3×0.3×0.5

strip

1

Yancheng Haiyun Environment


3

Ammonia water supply pump

1.4MPa Q=3m3/h

tower

2

domestic

1 for transportation and 1 for backup

4

Ammonia unloading pump

0.25MPa Q=30m³/h

tower

1

domestic


5

Atomizing spray gun

FM25

branch

2

Spraying

Kyoritsu

BELT


6

Ammonia leakage detector of fire spray system


cover

2

domestic


7

Water gas pipeline


cover

1

domestic


8

Stainless steel pipeline


cover

1

domestic


9

Compressed air pipeline


cover

1

domestic


10

valve


cover

1

Tianjin Wates


11

reactor


cover

1

domestic


12

catalyst


cover

1

NANO/AIREP


13

Sonic soot blower

DC-75

tower

3

Beijing Guangyao/Beijing Shilin/Shanghai Tuyuan


14

Non metallic compensator


individual

2

Jiangsu Baixin/Nanjing Yuxing/Shanghai Power Equipment


15

Catalyst maintenance electric hoist


individual

1

Hubei Yinlun Puqi/Jiangsu Sanma/Henan Zhongzhou


16

Catalyst maintenance chain hoist


individual

1

Hubei Yinlun Puqi/Jiangsu Sanma/Henan Zhongzhou


17

Instrument compressed air tank


individual

1

Nanjing Qingsheng/Wuxi Libao/Nanjing Hengtuo


18

Original smoke barrier door


individual

1

Zhenjiang Auxiliary Machinery/Huatong Electric Power/East China Electric Power


19

Bypass baffle door


individual

1

Zhenjiang Auxiliary Machinery/Huatong Electric Power/East China Electric Power


20

Clean flue gas baffle door


individual

1

Zhenjiang Auxiliary Machinery/Huatong Electric Power/East China Electric Power


two

other

1

paint


t

0.1

Yancheng Haiyun Environment


2

Platform escalator


t

10

Yancheng Haiyun Environment


Ammonia storage tank, drainage ditch, ammonia supply pump, atomizing spray gun, fire spray system, water gas pipeline, clean flue gas damper door, bypass damper door, instrument compressed air tank, catalyst maintenance chain block, catalyst maintenance chain block, catalyst maintenance electric hoist

Serial Number

Equipment name

formal specification

unit

quantity

Manufacturer

notes

1

pressure gauge

shockproof

only

several

Shangzi Yi


2

pressure transmitter

shockproof

only

2

Domestic or imported


3

Rotameter


only

2

Domestic or imported


4

Magnetic flap level gauge


tower

1

Shangzi Yi


5

NH3 escape detection


cover

1

Chuanyi, Wanyi, Xuedilong


6

three-valve manifold


cover

2

domestic


7

control cable


cover

1

domestic


8

Power cable


cover

1

domestic


9

bridge frame


t

3

domestic


10

Installation steel


t

3

domestic


11

Instrument protection box


face

3

domestic


12

DCS control


cover

1

domestic


13

CEMS


cover

1

Chuanyi, Wanyi, Xuedilong


CEMS, DCS control, instrument protection box, installation steel, cable tray, power cable, control cable, three valve group, NH3 escape detection, magnetic flap level gauge, rotor flowmeter, pressure transmitter, pressure gauge

Serial Number

Equipment name

formal specification

unit

quantity

Manufacturer

notes

one

0.4KV power distribution equipment

1

Low voltage drawer type switchgear

MNS series cabinet with load switch and plastic shell switch, motor circuit with motor controller

face

1

domestic


2

Repair the power box


tower

1

domestic


two

Installation materials

1

Power cable


cover

1

domestic


2

control cable


cover

1

domestic


3

bridge frame


cover

1

domestic


4

lighting


cover

1

domestic


5

communication


cover

1

domestic


6

Cable protection conduit


cover

1

domestic


7

Install steel


cover

1

domestic


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